IP Library Granted Patent US 7,248,352
Granted Patent B2
US 7,248,352 · App. 10/724,750 · Granted Jul 24, 2007

Method for inspecting defect and apparatus for inspecting defect

Assignee: Hitachi High-Technologies Corporation
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Quick Facts
Patent No.
US 7,248,352
App. No.
10/724,750
Granted
Jul 24, 2007
Kind
B2
Abstract

The present invention is an apparatus for inspecting foreign particles/defects, comprises an illumination optical system, a detection optical system, a shielding unit which is provided in said detection optical system to selectively shield diffracted light pattern coming from circuit pattern existing on an inspection object and an arithmetic processing system, wherein said shielding unit comprises a micro-mirror array device or a reflected type liquid crystal, or a transmission type liquid crystal, or an object which is transferred a shielding pattern to an optical transparent substrate, or a substrate or a film which is etched so as to leave shielding patterns, or an optical transparent substrate which can be changed in transmission by heating, sudden cold, or light illumination, or change of electric field or magnetic field, or a shielding plate of cylindrical shape or plate shape.

Claims (32)

1. A method for inspecting defects comprising the steps of:

illuminating light to an inspection object containing repetitive circuit patterns formed on a surface thereof;

detecting an image signal corresponding to transmission light by selectively shielding a diffraction light pattern generated from said repetitive circuit patterns when the illuminating light is reflected from the surface of said inspection object; and

detecting the defects existing on the surface of the inspection object by processing the detected image signal,

wherein:

said selective shielding of said diffraction light pattern in said detecting step is performed by using a micro-mirror array device,

each micro-mirror operation of the micro-mirror array device selectively shields the diffraction light patterns by reflecting the diffract light in a direction where a sensor for detecting the image signal corresponding to the transmission light reflected by each micro-mirror operation cannot receive the selective shielding diffracted light patterns, and

said selective shielding of said diffraction light pattern in said detecting step includes observing a Fourier transform image as the selective shielding diffracted light patterns in a Fourier transform plane and controlling each micro-mirror operation of the micro-mirror array device in accordance with the Fourier transform image as the selective shielding diffracted light patterns.

2. A method for inspecting defects comprising the steps of:

illuminating light to an inspection object containing repetitive circuit patterns formed on a surface thereof;

detecting an image signal corresponding to transmission light by selectively shielding a diffraction light pattern generated from said repetitive circuit patterns when the illuminating light is reflected from the surface of said inspection object; and

detecting the defects existing on the surface of the inspection object by processing the detected image signal,

wherein:

said selective shielding of said diffraction light pattern in said detecting step is performed by using a micro-mirror array device,

each micro-mirror operation of the micro-mirror array device selectively shields the diffraction light patterns by reflecting the diffract light in a direction where a sensor for detecting the image signal corresponding to the transmission light reflected by each micro-mirror operation cannot receive the selective shielding diffracted light patterns, and

each micro-mirror operation of the micro-mirror array device is performed so that the each micro-mirror operation is supported by a support provided on a base and is driven by electrostatic attraction and repulsion with an electrode provided on the base.

3. An apparatus for inspecting defects comprising:

an illumination optical system which illuminates light to an inspection object containing repetitive circuit patterns formed on a surface thereof;

an optical detection system which detects light reflected from said inspection object and transmitted through a shield unit, and converts the detected light into an image signal; and

a processing system which detects the defects by processing the image signal detected by said optical detection system;

wherein:

said shield unit is provided in said optical detection system to selectively shield diffracted light patterns coming from the repetitive circuit patterns existing on the inspection object, and said shielding unit comprises a micro-mirror array device,

said shielding unit further comprises an optical system wherein each micro-mirror operation of the micro-mirror array device selectively shields the diffraction light patterns by reflecting the diffracted light in a direction where a sensor for the detected light reflected by each micro-mirror operation of the micro-mirror array device into the image signal cannot receive the selective shielding diffracted light patterns, and

said shielding unit further provides an optical observation unit which observes a Fourier transform image as the selective shielding diffracted light patterns in a Fourier transform plane and a control unit which controls each micro-mirror operation of the micro-mirror array device in accordance with the Fourier transform image as the selective shielding diffracted light patterns.

4. An apparatus for inspecting defects comprising:

an illumination optical system which illuminates light to an inspection object containing repetitive circuit patterns formed on a surface thereof;

an optical detection system which detects light reflected from said inspection object and transmitted through a shield unit, and converts the detected light into an image signal; and

a processing system which detects the defects by processing the image signal detected by said optical detection system;

wherein:

said shield unit is provided in said optical detection system to selectively shield diffracted light patterns coming from the repetitive circuit patterns existing on the inspection object, and said shielding unit comprises a micro-mirror array device,

said shielding unit further comprises an optical system wherein each micro-mirror operation of the micro-mirror array device selectively shields the diffraction light patterns by reflecting the diffracted light in a direction where a sensor for the detected light reflected by each micro-mirror operation of the micro-mirror array device into the image signal cannot receive the selective shielding diffracted light patterns, and

each micro-mirror operation of the micro-mirror array device is constructed so that the each micro-mirror is supported by a support being provided on a base and is driven by electrostatic attraction and repulsion with an electrode provided on the base.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2005
From: HITACHI HIGH-TECH ELECTRONICS ENGINEERING CO., LTD.
To: HITACHI HIGH-TECHNOLOGIES CORPORATION
Reel/Frame 016547/0110 →
CHANGE OF NAME Recorded Jul 27, 2004
From: HITACHI ELECTRONICS ENGINEERING CO., LTD.
To: HITACHI HIGH-TECH ELECTRONICS ENGINEERING CO., LTD.
Reel/Frame 015642/0021 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2004
From: HAMAMATSU, AKIRA; NOGUCHI, MINORI; NISHIYAMA, HIDETOSHI; OHSHIMA, YOSHIMASA; JINGU, TAKAHIRO; UTO, SACHIO
To: HITACHI ELECTRONICS ENGINEERING CO., LTD.
Reel/Frame 015292/0916 →
Priority Claims (2)
JP 2002-347134 · Nov 29, 2002 · national
JP 2002-349357 · Dec 2, 2002 · national
Continuity (2)
Continuation In Part 1072253100 · Nov 28, 2003
Related Publication 20040160599A1 · Aug 19, 2004