IP Library › Granted Patent US 8,005,560
Granted Patent B2
US 8,005,560 · App. 11/874,518 · Granted Aug 23, 2011

Method of optimizing queue times in a production cycle

Assignee: International Business Machines Corporation
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Quick Facts
Patent No.
US 8,005,560
App. No.
11/874,518
Granted
Aug 23, 2011
Kind
B2
Abstract

A method of optimizing production cycle queue time includes selecting a plurality of process steps for a production cycle, calculating queue times for each of the plurality of process steps, statistically analyzing the queue times, and generating at least one visual output that illustrates the statistically analyzed queue times.

Claims (39)

1. A method of analyzing production cycle queue time to optimize process steps, the method comprising using a computer in:

selecting a plurality of process steps for a production cycle;

calculating queue times for each of the plurality of process steps in a semiconductor fabrication process operation;

statistically analyzing the queue times to determine a correlation between queue times and at least one of process yield and quality;

generating at least one visual output illustrating the statistically analyzed queue times; and

adjusting a parameter of the process steps to reduce the queue times.

2. The method of claim 1 , wherein statistically analyzing the queue times includes analyzing the queue times with a general linear statistical model.

3. The method of claim 1 , wherein statistically analyzing the queue times includes analyzing the queue times with an analysis of variance model, said analysis of variance model generating a p-value.

4. The method of claim 3 , wherein the visual output is based on the p-value.

5. The method of claim 1 , wherein analyzing the queue times includes a single step method, said single step method analyzing queue times for individual ones of each of the plurality of process steps.

6. The method of claim 1 , wherein analyzing the queue times includes a multiple step method, said multiple step method sequentially analyzing queue times for select ones of the plurality of process steps, said select ones of the plurality of process steps including a selected starting process step and a selected ending process step.

7. The method of claim 1 , wherein analyzing the queue times includes a brute force method, said a brute force method sequentially analyzing queue times for select ones of the plurality of process steps, said select ones of the plurality of process steps including a selected starting process step.

8. The method of claim 1 , wherein analyzing the queue times includes analyzing the queue times to determine correlations to a dependent variable.

9. The method of claim 1 , further comprising: analyzing the visual output to determine a particular queue time to be optimized.

10. A computer program product comprising:

a computer useable storage medium including a computer readable program, wherein the computer readable program when executed on a computer causes the computer to:

calculate queue times for each of a plurality of selected process steps for a production cycle;

statistically analyze the queue times for the selected process steps to determine a correlation between queue times and at least one of process yield and quality;

generate at least one visual output illustrating the statistically analyzed queue times; and

adjusting a parameter of the process steps to reduce the queue times.

11. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

statistically analyze the queue times with a general linear statistical model.

12. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

statistically analyze the queue times with an analysis of variance model, said analysis of variance model generating a p-value.

13. The computer program product according to claim 12 , wherein the computer readable program when executed on a computer causes the computer to:

generate the visual output based on the p-value.

14. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

analyze the queue times in a single step, said single step including calculating queue times for all of the plurality of process steps.

15. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

analyze the queue times in multiple steps, each of the multiple steps including calculating queue times for each of a plurality of selected process steps, said selected process steps including a starting process step and an ending process step.

16. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

analyze the queue times by brute force including sequentially analyzing the queues times for the selected process steps, said selected process steps including a starting step.

17. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

determine correlations between queue times and a dependent variable; and

quantitatively evaluate a relationship between queue time and one of product yield and product quality.

18. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

calculate queue times for a semiconductor fabrication process.

19. The computer program product according to claim 10 , wherein the computer readable program when executed on a computer causes the computer to:

determine at least one of the plurality of process steps of a process cycle to be optimized.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2007
From: RAWLINS, BRAD J.; RICE, JAMES; SONG, YUNSHENG; WU, YUTONG
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 019987/0644 →
Continuity (1)
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