IP Library Granted Patent US 8,476,131
Granted Patent B2
US 8,476,131 · App. 13/216,791 · Granted Jul 2, 2013

Methods of forming a semiconductor device with recessed source/design regions, and a semiconductor device comprising same

Inventors: Stefan Flachowsky (Dresden, DE); Ralf Illgen (Dresden, DE); Thilo Scheiper (Dresden, DE); Ricardo P. Mikalo (Heideblick, DE)
Assignee: GLOBALFOUNDRIES Inc.
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Quick Facts
Patent No.
US 8,476,131
App. No.
13/216,791
Granted
Jul 2, 2013
Kind
B2
Abstract

In one example, a method disclosed herein includes forming a gate electrode structure for a PMOS transistor and a gate electrode structure for a NMOS transistor, forming a plurality of cavities in the substrate proximate the gate electrode structure of the PMOS transistor and performing an epitaxial deposition process to form raised silicon-germanium regions is the cavities. The method concludes with the step of performing a common etching process on the PMOS transistor and the NMOS transistor to define recessed regions in the substrate proximate the gate electrode structure of the NMOS transistor and to reduce the amount of the silicon-germanium material positioned above the surface of the substrate for the PMOS transistor.

Claims (41)

1. A method, comprising:

forming a gate electrode structure of a NMOS transistor above a surface of a semiconducting substrate;

forming a first sidewall spacer proximate said gate electrode structure;

after forming said first sidewall spacer, performing a first ion implant process using a N-type dopant to form extension implant regions in said substrate for said NMOS transistor;

after performing said first ion implant process, performing at least one etching process to define recessed regions in said substrate; and

after performing said at least one etching process, performing a second ion implant process using a N-type dopant to form source/drain implant regions below said recessed regions of said substrate.

2. The method of claim 1 , further comprising performing at least one heating process to activate dopants implanted during said first and second ion implant processes.

3. The method of claim 1 , further comprising, prior to performing said at least one etching process, forming a liner layer on said first sidewall spacer and forming a second sidewall spacer on said liner layer.

4. The method of claim 3 , wherein said first sidewall spacer and said liner layer are each comprised of silicon dioxide and said second sidewall spacer is comprised of silicon nitride.

5. The method of claim 1 , further comprising forming a stress inducing layer above said NMOS transistor and in said recessed regions of said substrate, said stress inducing layer adapted to induce a tensile stress in a channel region of said NMOS transistor.

6. A method, comprising:

forming a gate electrode structure of a NMOS transistor above a surface of a semiconducting substrate;

forming a first sidewall spacer comprised of silicon dioxide proximate said gate electrode structure;

after forming said first sidewall spacer, performing a first ion implant process using a N-type dopant to form extension implant regions in said substrate for said NMOS transistor;

forming a second sidewall spacer proximate said first sidewall spacer;

after forming said second sidewall spacer, performing at least one etching process to define recessed regions in said substrate; and

after performing said at least one etching process, performing a second ion implant process using a N-type dopant to form source/drain implant regions below said recessed regions of said substrate.

7. The method of claim 6 further comprising, prior to forming said second sidewall spacer, forming a liner layer on said first sidewall spacer and forming said second sidewall spacer on said liner layer.

8. The method of claim 6 , further comprising forming a stress inducing layer above said NMOS transistor and in said recessed regions of said substrate, said stress inducing layer adapted to induce a tensile stress in a channel region of said NMOS transistor.

9. A method of forming a PMOS transistor and a NMOS transistor, said NMOS transistor comprising recessed source/drain regions, the method comprising:

forming a gate electrode structure for said PMOS transistor and a gate electrode structure for said NMOS transistor above a surface of a semiconducting substrate;

forming a plurality of cavities in said substrate proximate said gate electrode structure of said PMOS transistor;

performing an epitaxial deposition process to form raised silicon-germanium regions is said cavities of said PMOS transistor, said raised silicon-germanium regions having an amount of silicon-germanium material positioned above a surface of said semiconducting substrate; and

after forming said raised silicon-germanium regions, performing a common etching process on said PMOS transistor and said NMOS transistor to define recessed regions in said substrate proximate said gate electrode structure of said NMOS transistor and to reduce said amount of said silicon-germanium material positioned above said surface of said substrate for said PMOS transistor.

10. The method of claim 9 , further comprising:

forming a tensile stress inducing layer above said NMOS transistor and in said recessed regions of said substrate, said tensile stress inducing layer adapted to induce a tensile stress in a channel region of said NMOS transistor; and

forming a compression stress inducing layer above said PMOS transistor, said compression stress inducing layer adapted to induce a compressive stress in a channel region of said PMOS transistor.

11. The method of claim 9 , prior to forming said plurality of cavities for said PMOS transistor, performing a first ion implant process using a P-type dopant to form extension implant regions in said substrate for said PMOS transistor.

12. The method of claim 11 , wherein, prior to forming said recessed regions in said substrate proximate said gate electrode structure of said NMOS transistor, performing a second ion implant process using a N-type dopant to form extension implant regions in said substrate for said NMOS transistor.

13. The method of claim 12 , wherein, after performing said first and second ion implant processes, performing at least one additional ion implant process to form source/drain implant regions in said substrate for said PMOS transistor and said NMOS transistor, said source/drain implant regions for said PMOS transistor comprising P-type dopant material, said source/drain regions for said NMOS transistor comprising N-type dopant material and being positioned beneath said recessed regions of said substrate.

14. A method of forming a PMOS transistor and a NMOS transistor, said NMOS transistor comprising recessed source/drain regions, the method comprising:

forming a gate electrode structure for said PMOS transistor and a gate electrode structure for said NMOS transistor above a surface of a semiconducting substrate;

performing a first ion implant process using a P-type dopant to form extension implant regions in said substrate for said PMOS transistor;

after performing said first ion implant process, forming a plurality of cavities in said substrate proximate said gate electrode structure of said PMOS transistor;

performing an epitaxial deposition process to form raised silicon-germanium regions is said cavities of said PMOS transistor, said raised silicon-germanium regions having an amount of silicon-germanium material positioned above a surface of said semiconducting substrate;

after forming said raised silicon-germanium regions, performing a second ion implant process using a N-type dopant to form extension implant regions in said substrate for said NMOS transistor;

after performing said second ion implant process, performing at least one common etching process on said PMOS transistor and said NMOS transistor to define recessed regions in said substrate proximate said gate electrode structure of said NMOS transistor and to reduce said amount of said silicon-germanium material positioned above said surface of said substrate for said PMOS transistor; and

after forming said recessed regions in said substrate proximate said gate electrode of said NMOS transistor, performing at least one additional ion implant process to form source/drain implant regions in said substrate for said PMOS transistor and said NMOS transistor, said source/drain implant regions for said PMOS transistor comprising P-type dopant material, said source/drain regions for said NMOS transistor comprising N-type dopant material and being positioned beneath said recessed regions of said substrate.

15. The method of claim 14 , further comprising:

forming a tensile stress inducing layer above said NMOS transistor and in said recessed regions of said substrate, said tensile stress inducing layer adapted to induce a tensile stress in a channel region of said NMOS transistor; and

forming a compression stress inducing layer above said PMOS transistor, said compression stress inducing layer adapted to induce a compressive stress in a channel region of said PMOS transistor.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2011
From: FLACHOWSKY, STEFAN; ILLGEN, RALF; SCHEIPER, THILO; MIKALO, RICARDO P.
To: GLOBALFOUNDRIES INC.
Reel/Frame 026800/0975 →
Continuity (1)
Related Publication 20130049126A1 · Feb 28, 2013