Thermoelectric catalytic converter temperature control
View Patent ↗A method for controlling temperature of a catalytic converter in an automobile exhaust system is disclosed. The method includes establishing a reference temperature for the catalytic converter, distributing a stream of exhaust gases through the catalytic converter, obtaining a measured temperature of the catalytic converter and converting thermal energy from the stream of exhaust gases into electrical energy when the measured temperature exceeds the reference temperature. An apparatus for controlling temperature of a catalytic converter in an automobile exhaust system is also disclosed.
1. A method for controlling temperature of a catalytic converter in an automobile exhaust system, comprising:
establishing a reference temperature for said catalytic converter;
distributing a stream of exhaust gases through said catalytic converter;
obtaining a measured temperature of said catalytic converter;
converting thermal energy from said stream of exhaust gases into electrical energy when said measured temperature exceeds said reference temperature;
retaining said thermal energy in said stream of exhaust gases when said measured temperature falls below said reference temperature; and
providing first and second exhaust flow pathways for said stream of exhaust gases and wherein said converting thermal energy from said stream of exhaust gases into electrical energy comprises distributing said stream of exhaust gases through said first exhaust flow pathway and said retaining said thermal energy in said stream of exhaust gases comprises distributing said stream of exhaust gases through said second exhaust flow pathway.
2. The method of claim 1 wherein said reference temperature is from about 500 degrees C. to about 650 degrees C.
3. The method of claim 1 further comprising storing said electrical energy.
4. The method of claim 1 wherein said distributing a stream of exhaust gases through said catalytic converter comprises providing a main exhaust flow pathway in fluid communication with said first exhaust flow pathway and said second exhaust flow pathway and providing said catalytic converter in said main exhaust flow pathway.
5. The method of claim 4 further comprising converting thermal energy from said stream of exhaust gases into electrical energy after said distributing a stream of exhaust gases through said catalytic converter.
6. The method of claim 5 further comprising storing said electrical energy.
7. The method of claim 1 further comprising providing at least one thermoelectric energy recovery system in thermal contact with said catalytic converter and wherein said converting thermal energy from said stream of exhaust gases into electrical energy comprises operating said at least one thermoelectric energy recovery system when said measured temperature exceeds said reference temperature.
8. The method of claim 7 further comprising storing said electrical energy.
9. The method of claim 7 wherein said providing at least one thermoelectric energy recovery system in thermal contact with said catalytic converter comprises providing a pair of thermoelectric energy recovery systems in thermal contact with said catalytic converter, and wherein said catalytic converter is sandwiched between said pair of thermoelectric energy recovery systems.
10. An apparatus for controlling temperature of a catalytic converter in an automobile exhaust system, comprising:
a thermoelectric energy recovery system for receiving a stream of exhaust gases;
a catalytic converter provided in fluid communication with said thermoelectric energy recovery system;
a controller operably connected to said thermoelectric energy recovery system for selectively operating said thermoelectric energy recovery system to convert thermal energy from the stream of exhaust gases into electrical energy; and
an energy recovery system conduit and a bypass conduit bypassing said energy recovery system conduit, and wherein said thermoelectric energy recovery system is provided in said energy recovery system conduit.
11. The apparatus of claim 10 further comprising a battery operably connected to said thermoelectric recovery system for receiving and storing the electrical energy.
12. The apparatus of claim 10 further comprising an actuator plate carried by said energy recovery system conduit and said bypass conduit for selectively closing said energy recovery system conduit and said bypass conduit, and wherein said controller operably engages said actuator plate.
13. The apparatus of claim 10 further comprising a temperature sensor thermally engaging said catalytic converter for sensing a temperature of the catalytic converter and wherein said controller is operably connected to said temperature sensor for selectively operating said thermoelectric energy recovery system when a temperature of said catalytic converter exceeds a preset reference temperature.
14. The apparatus of claim 10 further comprising a second thermoelectric energy recovery system provided in fluid communication with said catalytic converter for converting thermal energy from the stream of exhaust gases into electrical energy after the stream of exhaust gases is distributed through said catalytic converter.