IP Library Granted Patent US 7,059,281
Granted Patent B2
US 7,059,281 · App. 11/041,795 · Granted Jun 13, 2006

Four stroke engine auto-ignition combustion

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Quick Facts
Patent No.
US 7,059,281
App. No.
11/041,795
Granted
Jun 13, 2006
Kind
B2
Abstract

A method of operating a four-stroke gasoline direct-injection controlled auto-ignition combustion engine includes opening both the intake and exhaust valves during terminal portions of the expansion strokes and initial portions of the contraction strokes, injecting fuel directly into the combustion chamber for mixing with retained gases and igniting the fuel near the ends of the contraction strokes. In the process, combustion gases are expanded to produce power during major portions of the expansion strokes, combusted gases are blown down into the exhaust outlet and the air inlet and are partially redrawn into the cylinder with fresh air during the terminal portions of the expansion strokes so the air charges are heated by the hot exhaust gases. Portions of the charges re-expelled and the remaining portions of the charges and injected fuel are compressed for ignition of the dilute fuel/air and exhaust gas mixture. Substantial reductions of NOx emissions result from the method.

Claims (23)

1. A method of operating a four-stroke controlled auto-ignition combustion engine having at least one cylinder with direct fuel injection and containing a piston reciprocably connected with a crank and defining a variable volume combustion chamber including an intake valve controlling communication with an air intake and an exhaust valve controlling communication with an exhaust outlet, the mcthod comprising:

operating the engine with two sequential pairs of expansion and contraction strokes during two revolutions of the crank;

opening both the intake and exhaust valves during terminal portions of the expansion strokes and initial portions of the contraction strokes; and

injecting fuel directly into the combustion chamber for mixing with retained gases and igniting the fuel near the ends of the contraction strokes;

whereby combustion gases are expanded to produce power during major portions of the expansion strokes when the valves are closed, combusted gases are blown down intothe exhaust outlet and the air inlet as the valves are opened and the combusted gases are partially redrawn into the cylinder with fresh air during the terminal portions of the expansion strokes, such that the air and exhaust gas charges are heated by the hot exhaust gases; and

portions of the charges are expelled into the exhaust outlet and the air intake during the initial portions of the contraction strokes and the remaining portions of the charges and injected fuel are compressed during major portions of the contraction strokes, after closing of the valves, for ignition of the resulting compressed charges of the dilute fuel/air and exhaust gas mixture.

2. A method as in claim 1 including injecting equal fuel charges during consecutive pairs of expansion and contraction strokes to provide equivalent power output for consecutive crank revolutions.

3. A method as in claim 1 wherein lift curves of the intake and exhaust valves are identical in timing and profile.

4. A method as in claim 1 including delivering specified amounts of fresh combustion air to the combustion chamber during each crank revolution.

5. A method as in claim 1 including varying the timing of the intake and exhaust valve openings to provide fresh combustion air flow due to piston motion.

6. A method as in claim 1 including providing an auxiliary charging device to provide fresh combustion air flow.

7. A method as in claim 1 including providing a flow control valve to promote fresh combustion air flow to the combustion chamber.

8. A method of operating a four-stroke controlled auto-ignition combustion engine having at least one cylinder with direct fuel injection and containing a piston reciprocably connected with a crank and defining a variable volume combustion chamber including an intake valve controlling communication with an air intake and an exhaust valve controlling communication with an exhaust outlet, the method comprising:

operating the engine with two sequential pairs of expansion and contraction strokes during two revolutions of the crank;

opening both the intake and exhaust valves during terminal portions of the expansion strokes and initial portions of the contraction strokes; and

injecting equal fuel charges directly into the combustion chamber during consecutive pairs of expansion and contraction strokes, for mixing with retained gases, and igniting the fuel near the ends of the contraction strokes to provide equivalent power output for consecutive crank revolutions;

whereby combustion gases are expanded to produce power during major portions of the expansion strokes when the valves are closed, combusted gases are blown down into the exhaust outlet and the air inlet as the valves are opened and the combusted gases are partially redrawn into the cylinder with fresh air during the terminal portions of the expansion strokes, such that the air and exhaust gas charges are heated by the hot exhaust gases; and

portions of the charges are expelled into the exhaust outlet and the air intake during the initial portions of the contraction strokes and the remaining portions of the charges and injected fuel are compressed during major portions of the contraction strokes, after closing of the valves, for ignition of the resulting compressed charges of the dilute fuel/air and exhaust gas mixture.

9. A method as in claim 8 wherein lift curves of the intake and exhaust valves are identical in timing and profile.

10. A method as in claim 8 including delivering specified amounts of fresh combustion air to the combustion chamber during each crank revolution.

11. A method as in claim 8 including varying the timing of the intake and exhaust valve openings to provide fresh combustion air flow due to piston motion.

12. A method as in claim 8 including providing an auxiliary charging device to provide fresh combustion air flow.

13. A method as in claim 8 including providing a flow control valve to promote fresh combustion air flow to the combustion chamber.

Assignments (13)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034371/0676 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025780/0936 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0442 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025311/0770 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0001 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0052 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0468 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0429 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0446 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2009
From: GENERAL MOTORS CORPORATION
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022117/0047 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2005
From: KUO, TANG-WEI; ENG, JAMES A.; NAJT, PAUL M.; BROWN, BARRY L.
To: GENERAL MOTORS CORPORATION
Reel/Frame 016099/0427 →