IP Library Granted Patent US 8,409,920
Granted Patent B2
US 8,409,920 · App. 12/057,360 · Granted Apr 2, 2013

Integrated circuit package system for package stacking and method of manufacture therefor

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Quick Facts
Patent No.
US 8,409,920
App. No.
12/057,360
Granted
Apr 2, 2013
Kind
B2
Abstract

An integrated circuit package system and method of manufacture therefor includes: forming an area array substrate; mounting surface conductors on the area array substrate; forming a molded package body on the area array substrate and the surface conductors; providing a step in the molded package body; and exposing a surface conductor by the step.

Claims (38)

1. A method for manufacturing an integrated circuit package system comprising:

forming an area array substrate;

mounting surface conductors on the area array substrate;

providing a film or material over portions of the surface conductors;

molding a molded package body with a step surrounding a core section on the area array substrate and the surface conductors such that during the molding step the molded package body does not planarize or come into direct physical contact with the surface conductors, the step for providing access to the surface conductors; and

mounting an area array device supported by the core section protruding above the molded package body.

2. The method as claimed in claim 1 wherein mounting the area array device includes coupling the area array device to the surface conductors.

3. The method as claimed in claim 1 wherein molding the molded package body includes:

electrically connecting a first integrated circuit to the area array substrate;

positioning a second integrated circuit over the first integrated circuit; and

injecting a molding compound on the substrate, the surface conductors, the first integrated circuit, and the second integrated circuit.

4. The method as claimed in claim 1 wherein mounting the surface conductor includes:

forming contact pads on the area array substrate for mounting the surface conductors;

forming system contacts on the opposing side of the area array substrate; and

coupling a via between the contact pad and the system contact.

5. The method as claimed in claim 1 wherein molding the molded package body includes:

forming a core section of the molded package body; and

reducing a step height from the core section for forming a region surrounding the core section being parallel to the area array substrate including exposing the surface conductors.

6. A method for manufacturing an integrated circuit package system comprising:

forming an area array substrate having a component side and a system side;

mounting surface conductors on the area array substrate including pressing a solder ball;

providing a film or material over portions of the surface conductors;

molding a molded package body with a step surrounding a core section on the area array substrate and the surface conductors such that during the molding step the molded package body does not planarize or come into direct physical contact with the surface conductors, the step providing access to the surface conductors and reducing a step height from the core section for forming a region surrounding the core section being parallel to the area array substrate; and

mounting an area array device supported by the core section protruding above the molded package body.

7. The method as claimed in claim 6 wherein mounting the area array device includes coupling the area array device to the surface conductors including coupling a flip chip integrated circuit, a ball grid array package, or an interposer.

8. The method as claimed in claim 6 wherein molding the molded package body includes:

electrically connecting a first integrated circuit to the area array substrate including coupling an electrical interconnect between the first integrated circuit and the substrate;

positioning a second integrated circuit over the first integrated circuit including applying a second adhesive; and

injecting a molding compound on the area array substrate, the surface conductors, the first integrated circuit, the second integrated circuit, and the electrical interconnect.

9. The method as claimed in claim 6 wherein exposing the surface conductor includes:

providing the area array substrate under the molded package body including providing a laminate glass epoxy substrate, a ceramic substrate, or a flexible tape substrate;

mounting a flip chip integrated circuit on the area array substrate including coupling a contact pad to the flip chip integrated circuit;

coupling a via to the contact pad; and

coupling a system contact to the via.

10. The method as claimed in claim 6 further comprising:

coupling an embedded chip to the area array substrate;

mounting a chip interconnect to the active side of the embedded chip including coupling a third external chip over the core section; and wherein:

reducing the step height from the core section for exposing the surface conductors includes mounting a first area array device and a second area array device.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME ON THE COVER SHEET FROM STATS CHIPPAC PTE. LTE. TO STATS CHIPPAC PTE. LTD. PREVIOUSLY RECORDED ON REEL 038378 FRAME 0244. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 31, 2023
From: STATS CHIPPAC LTD.
To: STATS CHIPPAC PTE. LTD.
Reel/Frame 065239/0786 →
RELEASE OF SECURITY INTEREST Recorded Jun 5, 2020
From: CITICORP INTERNATIONAL LIMITED, AS COMMON SECURITY AGENT
To: STATS CHIPPAC, INC.; STATS CHIPPAC PTE. LTD. FORMERLY KNOWN AS STATS CHIPPAC LTD.
Reel/Frame 052850/0237 →
CHANGE OF NAME Recorded Apr 7, 2016
From: STATS CHIPPAC LTD.
To: STATS CHIPPAC PTE. LTE.
Reel/Frame 038378/0244 →
SECURITY INTEREST Recorded Aug 6, 2015
From: STATS CHIPPAC, INC.; STATS CHIPPAC LTD.
To: CITICORP INTERNATIONAL LIMITED, AS COMMON SECURITY AGENT
Reel/Frame 036288/0748 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2008
From: PENDSE, RAJENDRA D.; CARSON, FLYNN; SHIM, IL KWON; CHOW, SENG GUAN
To: STATS CHIPPAC LTD.
Reel/Frame 020871/0283 →