IP Library Granted Patent US 9,269,787
Granted Patent B2
US 9,269,787 · App. 14/755,862 · Granted Feb 23, 2016

Base profile of self-aligned bipolar transistors for power amplifier applications

Inventors: James S. Dunn (Jericho, VT); Qizhi Liu (Lexington, MA); James S. Nakos (Essex Junction, VT)
Assignee: GLOBALFOUNDRIES U.S. 2 LLC
H01L29/66242H01L21/76224H01L29/0649H01L29/0688H01L29/0817H01L29/0821H01L29/165H01L29/732
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Quick Facts
Patent No.
US 9,269,787
App. No.
14/755,862
Granted
Feb 23, 2016
Kind
B2
Abstract

According to a bipolar transistor structure having a transistor top and a transistor bottom herein, a silicon substrate located at the transistor bottom has a collector region of a first conductivity type. An epitaxial base layer of a second conductivity type overlies, relative to the transistor top and bottom, a portion of the collector region. The epitaxial base layer has a bottom surface on the silicon substrate and a top surface opposite the bottom surface. A top region, relative to the transistor top and bottom, of the epitaxial base layer comprises a concentration of germanium having atomic compositions sufficient to avoid impacting transistor parameters, and sufficient to be resistant to selective chemical etching. A silicon emitter layer of the first conductivity type overlies, relative to the transistor top and bottom, a portion of the epitaxial base layer adjacent to the top surface of the epitaxial base layer.

Claims (61)

1. A method of forming a bipolar transistor structure comprising:

forming a collector region of a first conductivity type within a semiconductor substrate;

forming a base of a second conductivity type on a portion of said collector region;

forming an etch-stop region in a surface layer of said base, said surface layer being located opposite said semiconductor substrate;

controlling a concentration of germanium in said etch-stop region to have atomic compositions between 1% and 15% at the top of said surface layer, said concentration of germanium being sufficient to avoid impacting transistor parameters and sufficient to be resistant to selective chemical etching; and

forming an emitter of said first conductivity type on said etch-stop region of said base.

2. The method according to claim 1 , said forming said base comprising:

epitaxially growing said base directly on said collector region.

3. The method according to claim 1 , said forming said emitter comprising:

epitaxially growing said emitter directly on said base.

4. The method according to claim 1 , further comprising:

forming a trench surrounding said collector region simultaneously with forming said emitter; and

depositing an insulator within said trench.

5. The method according to claim 1 , further comprising:

forming sidewall spacers on sidewalls of said emitter.

6. The method according to claim 1 , said base comprising an intrinsic base portion and an extrinsic base portion, said method further comprising:

forming silicide pads on said emitter, said collector region, and said extrinsic base portion, and

forming electrical contacts connected to said silicide pads.

7. The method according to claim 1 , said concentration of germanium in said base varying according to a predetermined profile, said predetermined profile being, in cross-section, one of:

triangular shaped; and

trapezoidal shaped.

8. The method according to claim 1 , further comprising:

forming a silicon layer overlying said base.

9. A method comprising:

fabricating a device having a device top and a device bottom, said device comprising:

a collector of a bipolar transistor comprising an n-type doped collector disposed in an upper portion, relative to said device top and said device bottom, of a silicon (Si) substrate layer;

a base comprising p-type doped epitaxial silicon germanium (SiGe) disposed on said Si substrate layer above, relative to said device top and said device bottom, said n-type doped collector, said base contacting said Si substrate layer,

a top region of said base, relative to said device top and said device bottom, comprising a concentration of germanium (Ge) having atomic compositions between 1% and 15% at a top surface of said base, said concentration of germanium being sufficient to avoid impacting transistor parameters, and sufficient to be resistant to selective chemical etching; and

an emitter comprising an n-type doped silicon (Si) emitter contacting said base.

10. The method according to claim 9 , further comprising:

creating a trench surrounding said collector; and

depositing an insulator within said trench.

11. The method according to claim 9 , said base comprising an intrinsic base portion and an extrinsic base portion, said method further comprising:

forming silicide pads and electrical contacts connected to said emitter, said collector, and said extrinsic base portion.

12. The method according to claim 9 , said base further comprising:

a silicon layer overlying, relative to said device top and said device bottom, said top region of said base.

13. The method according to claim 9 , said concentration of germanium in said base varying according to a predetermined profile between said device top and said device bottom, said predetermined profile being, in cross-section between said device top and said device bottom, one of:

triangular shaped; and

trapezoidal shaped.

14. A method comprising:

providing a semiconductor substrate;

forming a collector region of a first conductivity type within said semiconductor substrate;

forming a base of a second conductivity type contacting a portion of said collector region;

forming an etch-stop region in a surface layer of said base, said surface layer being located opposite said semiconductor substrate;

controlling a concentration of germanium in said etch-stop region to have atomic compositions between 1% and 15% at said surface layer, said concentration of germanium being sufficient to avoid impacting transistor parameters and sufficient to be resistant to selective chemical etching; and

forming an emitter of said first conductivity type contacting said etch-stop region of said base.

15. The method according to claim 14 , said forming said base further comprising:

growing a single crystal epitaxially, directly on said collector region.

16. The method according to claim 14 , said forming said emitter further comprising:

growing a single crystal epitaxially, directly on said base.

17. The method according to claim 14 , further comprising:

creating a trench surrounding said collector; and

depositing an insulator within said trench.

18. The method according to claim 14 , said base comprising an intrinsic base portion and an extrinsic base portion, said method further comprising:

forming silicide pads attached to each of said emitter, said collector, and said extrinsic base portion; and

forming electrical contacts connected to each of said silicide pads.

19. The method according to claim 14 , said concentration of germanium in said base varying according to a predetermined profile, said predetermined profile being, in cross-section, one of:

triangular shaped; and

trapezoidal shaped.

20. The method according to claim 14 , further comprising:

forming a silicon layer overlying said etch-stop region.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2019
From: GLOBALFOUNDRIES INC.
To: ALSEPHINA INNOVATIONS INC.
Reel/Frame 049669/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2016
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 037542/0087 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2016
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 037409/0869 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2015
From: DUNN, JAMES S.; LIU, QIZHI; NAKOS, JAMES S.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 035958/0327 →
Continuity (2)
Division 14059531 · Oct 22, 2013
Related Publication 20150303275A1 · Oct 22, 2015