Methods for fabricating three dimensional integrated circuits
View Patent ↗A method of forming a semiconductor device includes fabricating digital circuits comprising a programmable logic circuit on a substrate; selectively fabricating either a memory circuit or a conductive pattern substantially above the digital circuits to program said programmable logic circuit; and fabricating a common interconnect and routing layer substantially above the digital circuits and memory circuits to connect digital circuits and one of the memory circuit or the conductive pattern.
1. A method of forming a semiconductor device, comprising:
fabricating digital circuits comprising a programmable logic circuit on a substrate;
selectively fabricating either a memory circuit or a conductive pattern substantially above the digital circuits to program said programmable logic circuit; and
fabricating an interconnect and routing structure substantially above the digital circuits and memory circuits to connect digital circuits and one of the memory circuit or the conductive pattern;
wherein the conductive pattern fabrication option utilizes a logic process sequence and the selective memory circuit fabrication option utilizes a thin-film transistor (TFT) process sequence inserted to said logic process sequence, wherein the logic process sequence further comprises:
forming a P-type substrate;
creating a twin well;
developing a shallow trench isolation;
performing a sacrificial oxide;
generating a PMOS Vt mask and implant;
generating a NMOS Vt mask and implant;
developing gate oxidation;
depositing gate poly (GP);
applying the GP mask and etch;
applying an LDN mask and implant;
applying an LDP mask and implant;
depositing a spacer oxide and etching the spacer oxide;
depositing Nickel; performing RTA anneal—Ni salicidation (S/DIG regions & interconnect) etching to remove unreacted Nickel;
depositing ILD oxide and performing CMP;
applying a Cl mask and etch;
forming a W plug and performing CMIP;
depositing Ml;
applying a Ml mask & etch; and
performing back end metallization.
2. A method of forming a semiconductor device, comprising:
fabricating digital circuits comprising a programmable logic circuit on a substrate:
selectively fabricating either a memory circuit or a conductive pattern substantially above the digital circuits to program said programmable logic circuit; and
fabricating an interconnect and routing structure substantially above the digital circuits and memory circuits to connect digital circuits and one of the memory circuit or the conductive pattern;
wherein the conductive pattern fabrication option utilizes a logic process sequence and the selective memory circuit fabrication option utilizes a thin-film transistor (TFT) process sequence inserted to said logic process sequence, wherein the thin-film transistor (TFT) process sequence further comprises:
depositing amorphous poly-1 (P1);
performing P1 mask & etch;
applying NMOS Vt mask & P−implant;
applying PMOS Vt mask & N−implant; depositing Gox;
applying buried contact mask & etch;
depositing amorphous poly-2 (P2);
applying P2 mask & etch;
applying LDN mask & N−implant;
applying LDP mask & P−implant;
depositing Gox;
depositing a spacer oxide and etching the spacer oxide;
applying N+mask & implanting NMOS G/S/D;
applying P+mask & implanting PMOS G/S/D;
depositing Nickel;
salicidizing the Nickel on the G/SID regions & interconnect;
performing RTA anneal—P1 and P2 re-crystallization;
depositing ILD oxide & CMP;
applying C 2 mask & etch; and
forming a W plug & CMIP.
3. A method to fabricate a monolithic programmable logic device, comprising:
constructing digital circuits comprising a programmable logic circuit on a substrate; and constructing a non-planar configuration circuit above the digital circuits to program said programmable circuit, said configuration circuit being:
either a memory circuit deposited to store configuration data to fabricate a field programmable gate array (FPGA) device, or a conductive pattern deposited to hard-wire configuration data to fabricate an application specific integrated circuit (ASIC) device;
wherein the FPGA and the ASIC have substantially matching timing characteristics; and
wherein constructing the configuration circuit is further comprised of constructing one of SRAM, DRAM, EEPROM, EPROM, Flash, ferro-electric, electro-magnetic, electro-chemical, fuse-link, anti-fuse capacitor, carbon filament, mask-programmable ROM or any other programmable memory element that can be configured to store a logic zero or a logic one.
4. The method of claim 3 , wherein constructing the configuration conductive pattern is further comprised of constructing a mask-programmable read only memory comprising hard-wires connected to either a power-supply or a ground-supply to store a logic one or a logic zero respectively.