IP Library Granted Patent US 7,538,534
Granted Patent B2
US 7,538,534 · App. 11/187,780 · Granted May 26, 2009

Method and apparatus for controlling output current of a cascaded DC/DC converter

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Quick Facts
Patent No.
US 7,538,534
App. No.
11/187,780
Granted
May 26, 2009
Kind
B2
Abstract

A circuit and a method for controlling output current of cascaded switching power converters having a buck type output stage are disclosed. The circuit comprises two comparators for sensing input and output current, a logic gate for processing the output states of the comparators, and a pulse width modulator circuit for receiving the output of the logic gate and for controlling a switching power converter in accordance with this output. The method comprises simultaneous monitoring current in the stages of the converter, comparing the currents to the corresponding reference levels, generating the corresponding error signals, and controlling a pulse-width modulator circuit of a switching converter in accordance with these error signals.

Claims (46)

1. A power converter circuit comprising:

input terminals for receiving input power;

output terminals for delivering constant current to a load;

a cascaded power converter coupled to the input and output terminals comprising:

an input stage, the input stage having an input boost inductor;

an output stage, the output stage being of a buck type comprising an output filter inductor for smoothing current in the load;

at least one coupling capacitor coupled to coupled to the input boost inductor and to the output filter inductor;

a first current sensor coupled to the input stage for monitoring current in the input stage;

a second current sensor coupled to the output stage for monitoring current in the output filter inductor;

a first reference current;

a second reference current;

a first comparator circuit coupled to the first current sensor and the first reference current;

a second comparator circuit coupled to the second current sensor and the second reference current; and

a pulse width modulator circuit;

a controlled switching circuit for coupling an input of the input stage to the input terminals and for coupling an output of the input stage to an input of said output stage;

wherein the first comparator changing an output state when output of the first current sensor exceeds the first reference;

wherein the second comparator changing an output state when output of the second current sensor exceeds the second reference;

wherein the pulse width modulator circuit controls the controlled switching circuit based on output states of the first and second comparators.

2. A power converter in accordance with claim 1 further comprising a damping circuit coupled to the input boost inductor and to the output filter inductor.

3. A power converter in accordance with claim 2 wherein the damping circuit comprises:

a resistor attached to the input boost inductor; and

a damping circuit capacitor attached to the output filter inductor.

4. A power converter in accordance with claim 1 further comprising a power transformer, wherein the at least one coupling capacitor comprises:

a first coupling capacitor attached to the input boost inductor and to a first winding of the power transformer; and

a second coupling capacitor attached to the output filter inductor and to a second winding of the power transformer.

5. A power converter in accordance with claim 1 wherein the controlled switching circuit comprises a single switching transistor for both coupling the input of the input stage to the input terminals and for coupling the output of the input stage to the input of the output stage.

6. A power converter in accordance with claim 1 wherein said pulse width modulator circuit further includes a logic gate for generating a logic output in accordance with the states of said first comparator and said second comparator.

7. A power converter in accordance with claim 6 wherein the logic gate performs Boolean multiplication of output states of the first comparator and the second comparator.

8. A power converter in accordance with claim 6 wherein the logic gate performs Boolean summation of output states of the first comparator and the second comparator.

9. A power converter in accordance with claim 6 wherein the first reference and the second reference vary levels depending on the output of the logic gate, and wherein the controlled switching circuit is switched off when the output of the logic gate is low, and wherein the controlled switching circuit is switched on when the output of the logic gate is low.

10. A power converter in accordance with claim 9 wherein the first reference is equal to one of a first level or a second level based on the output of the logic gate, and wherein the second reference is equal to one of a third level or a fourth level based on the output of the logic gate.

11. A power converter in accordance with claim 6 wherein levels of the first reference and the second reference are invariant of the output of the logic gate.

12. A power converter in accordance with claim 11 , wherein the pulse width modulator further comprises a flip-flop circuit, wherein the switching state of the controlled switching circuit depends on an output state of said flip-flop circuit.

13. A power converter in accordance with claim 12 , wherein the flip-flop circuit switching to a low output state upon one of the output of the first current sensor exceeding the first reference or said second current sensor output exceeding said second reference.

14. A power converter in accordance with claim 13 wherein the pulse width modulator further comprises a clock input, the flip-flop circuit switched to a high output state upon receiving a clock signal at the clock input.

15. A power converter in accordance with claim 14 wherein the pulse width modulator further comprises an oscillator circuit for generating the clock signal.

16. A power converter in accordance with claim 14 wherein the clock signal is constant-frequency.

17. A power converter in accordance with claim 14 wherein said clock signal is variable-frequency.

18. A power converter in accordance with claim 17 wherein the clock signal is generated after a constant delay following a turn-off transition of the controlled switching circuit.

19. A power converter in accordance with claim 1 wherein the cascaded power converter is a boost-buck (Cuk) converter.

20. A power converter in accordance with claim 1 wherein the cascaded power converter is a Zeta converter.

21. A power converter in accordance with claim 1 wherein the cascaded power converter is a “quadratic” converter comprising the input stage of a buck type.

22. A power converter in accordance with claim 1 wherein the cascaded power converter is a “quadratic” converter comprising the input stage of a buck-boost type.

23. A power converter in accordance with claim 1 wherein the cascaded power converter is an AC-to-DC converter, and wherein the input stage is operated in discontinuous conduction mode to achieve low harmonic distortion of input AC current of the AC-to-DC converter.

24. A power converter in accordance with claim 1 wherein the cascaded power converter further comprises a power transformer for achieving galvanic isolation between the input terminals and the output terminals.

25. A power converter in accordance with claim 1 wherein the first reference and the second reference are controlled externally to program the output current of the power converter.

Assignments (17)
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 060894/0437 →
RELEASE OF SECURITY INTEREST Recorded Mar 11, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059363/0001 →
RELEASE OF SECURITY INTEREST Recorded Mar 10, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059863/0400 →
RELEASE OF SECURITY INTEREST Recorded Mar 9, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059358/0001 →
RELEASE OF SECURITY INTEREST Recorded Feb 28, 2022
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED
Reel/Frame 059666/0545 →
RELEASE OF SECURITY INTEREST Recorded Feb 25, 2022
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059333/0222 →
SECURITY INTEREST Recorded Jun 4, 2021
From: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 057935/0474 →
SECURITY INTEREST Recorded Dec 24, 2020
From: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 055671/0612 →
SECURITY INTEREST Recorded Jun 5, 2020
From: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 053468/0705 →
RELEASE OF SECURITY INTEREST Recorded May 30, 2020
From: JPMORGAN CHASE BANK, N.A, AS ADMINISTRATIVE AGENT
To: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 053466/0011 →
SECURITY INTEREST Recorded Apr 24, 2020
From: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 053311/0305 →
SECURITY INTEREST Recorded Sep 18, 2018
From: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 047103/0206 →
SECURITY INTEREST Recorded Jun 25, 2018
From: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 046426/0001 →
SECURITY INTEREST Recorded Feb 10, 2017
From: MICROCHIP TECHNOLOGY INCORPORATED
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 041675/0617 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2014
From: SUPERTEX LLC
To: MICROCHIP TECHNOLOGY INCORPORATED
Reel/Frame 034689/0257 →
CHANGE OF NAME Recorded Dec 19, 2014
From: SUPERTEX, INC.
To: SUPERTEX LLC
Reel/Frame 034682/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2005
From: MEDNIK, ALEXANDER; TIRUMALA, ROHIT
To: SUPERTEX, INC.
Reel/Frame 016805/0697 →