IP Library Granted Patent US 8,335,623
Granted Patent B2
US 8,335,623 · App. 12/247,279 · Granted Dec 18, 2012

Method and apparatus for remediation of and recovery from a clutch slip event in a hybrid powertrain system

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Quick Facts
Patent No.
US 8,335,623
App. No.
12/247,279
Granted
Dec 18, 2012
Kind
B2
Abstract

A method for operating a powertrain, including an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and an electric machine, includes monitoring slip across a selectively applied clutch within the transmission to indicate a clutch slip event, and if the monitoring indicates the clutch slip event decreasing a load across the selectively applied clutch by reducing torque of at least one of the engine and the electric machine, in order to reduce the slip, thereby ending the clutch slip event.

Claims (45)

1. A method for operating a powertrain comprising an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member, wherein a microprocessor performs the following steps:

monitoring slip across a selectively applied clutch within said transmission to indicate a clutch slip event; and

when said monitoring indicates said clutch slip event, initiating a slip remediation response comprising:

imposing a limit upon a magnitude of torque permitted from said engine and a magnitude of torque permitted from said electric machine; and

progressively reducing said magnitudes based upon said monitored slip indicating a continuing slip event, in order to reduce said slip, thereby ending said clutch slip event, including a delaying command to said electric machine in comparison to a command to said engine, anticipating response lag in said engine as compared to said electric machine, so as to effect said limit upon said engine and said electric machine torques with simultaneous torque reductions.

2. The method of claim 1 , further comprising monitoring slip across a plurality of selectively applied clutches.

3. The method of claim 1 , wherein said monitoring slip comprises comparing a measured clutch clip speed to a threshold slip speed and indicating said clutch slip event when said measured clutch slip speeds exceeds said threshold slip speed.

4. The method of claim 1 , wherein said monitoring slip comprises comparing a measured clutch clip speed to a threshold slip speed and indicating said clutch slip event when said measured clutch slip speed exceeds said threshold slip speed throughout a slip detection period.

5. The method of claim 1 , wherein initiating the slip remediation response further comprises imposing a limit upon a magnitude of torque permitted from a second electric machine.

6. The method of claim 1 , wherein initiating said slip remediation response comprises:

initially imposing said limit said magnitude of torque permitted from said engine to a magnitude of a calculated reactive clutch torque; and

progressively reducing said magnitude of torque permitted from said engine.

7. The method of claim 1 , wherein initiating said slip remediation response comprises:

initially imposing said limit said magnitude of torque permitted from said electric machine to said magnitude of said calculated reactive clutch torque; and

progressively reducing said magnitude of torque permitted from said electric machine.

8. The method of claim 1 , further comprising removing said limit when said monitoring indicates an end to said clutch slip event.

9. The method of claim 8 , wherein said monitoring indicating an end to said clutch slip event comprises comparing a measured clutch clip speed to a threshold slip speed and indicating said end to said clutch slip event when said measured clutch slip speed is less than said threshold slip speed.

10. The method of claim 9 , wherein said monitoring indicating an end to said slip event comprises comparing a measured clutch clip speed to a threshold slip speed and indicating said end to said clutch slip event when said measured clutch slip speed is less than said threshold slip speed through a slip recovery period.

11. The method of claim 9 , wherein removing said limit comprises:

initially maintaining said magnitude of torque permitted; and

progressively increasing said magnitude of torque permitted until said limit is entirely removed.

12. A method for operating a powertrain comprising an electro-mechanical transmission adapted to selectively transmit mechanical power to an output member through selective application of a plurality of clutches, wherein said transmission is mechanically-operatively coupled to an internal combustion engine and a plurality of electric motors, wherein a microprocessor performs the following steps:

monitoring clutch slip across each selectively applied clutch; and

when said monitoring indicates clutch slip in excess of a threshold clutch slip level through a slip detection period, initiating a slip remediation response comprising:

limiting a magnitude of torque permitted from said engine transmitted through said clutches and limiting a magnitude of torque permitted from said electric motors transmitted through said clutches; and

progressively reducing said magnitudes based upon said monitored clutch slip indicating a continuing slip event, in order to reduce said slip, thereby ending said clutch slip event.

13. The method of claim 12 , wherein said limiting said magnitude of torque permitted from said electric motors includes a delay in comparison to said limiting a magnitude of torque permitted from said engine, anticipating response lag in said engine as compared to said electric machine, so as to effect both said limiting engine and electric motor torques simultaneously.

14. The method of claim 12 ,

wherein said limiting said magnitude of torque permitted from said engine comprises

initially constraining said magnitude of torque permitted from said engine to a magnitude of a calculated clutch reactive torque; and

wherein said limiting a magnitude of torque permitted from said electric motors comprises

initially constraining said magnitude of torque permitted from said electric motors to said magnitude of said calculated clutch reactive torque.

15. Apparatus for operating a powertrain comprising an electro-mechanical transmission adapted to selectively transmit mechanical power to an output member through selective application of a plurality of clutches, wherein said transmission is mechanically-operatively coupled to an internal combustion engine and a plurality of electric machines, the apparatus comprising:

a control system monitoring slip across said clutches and including

logic diagnosing a slip event in each clutch and imposing torque constraints upon said engine and said electric machines based upon said diagnosis, said constraints being effective to reduce a load upon said clutch and eliminate said excessive slip; and,

as long as said slip event remains, logic progressively decreasing torque permitted from said engine and said electric machines in order to reduce said slip, thereby ending said slip event.

16. The apparatus of claim 15 , wherein said logic imposing torque constraints upon said engine issues control commands comprising:

a command initially limiting a magnitude of torque permitted from said engine to a magnitude of a calculated clutch reactive torque.

17. The apparatus of claim 16 , wherein said logic imposing torque constraints upon said electric machines issues control commands comprising:

a command initially limiting a magnitude of torque permitted from said electric machines to a magnitude of a calculated clutch reactive torque.

18. The apparatus of claim 16 ,

wherein said logic diagnosing said slip event in each clutch further diagnoses an end to said slip event; and

wherein said logic imposing torque constraints upon said engine and said electric machines based upon said diagnosis, upon diagnosing said end to said slip event, issues control commands comprising

a command initially maintaining a load across said selectively applied clutch, and

subsequent commands progressively increasing said load until a normal load across said clutch is achieved.

Assignments (19)
MASTER TRANSACTION AGREEMENT Recorded Mar 8, 2016
From: CHRYSLER LLC
To: NEW CARCO ACQUISITION LLC
Reel/Frame 038031/0127 →
CHANGE OF NAME Recorded Mar 8, 2016
From: NEW CARCO ACQUISITION LLC
To: CHRYSLER GROUP LLC
Reel/Frame 038032/0799 →
CHANGE OF NAME Recorded Mar 8, 2016
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 038033/0025 →
CHANGE OF NAME Recorded Apr 30, 2015
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 035553/0356 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034189/0065 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0245 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0515 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0046 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0909 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0237 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0313 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0769 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023126/0914 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0538 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.; DAIMLER AG; CHRYSLER LLC; BAYERISCHE MOTOREN WERKE AKTIENGESELLSCHAFT
Reel/Frame 022163/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2009
From: ELECTRONIC DATA SYSTEMS LLC
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022116/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2009
From: KAMINSKY, LAWRENCE A.
To: ELECTRONIC DATA SYSTEMS LLC
Reel/Frame 022094/0570 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2008
From: HEAP, ANTHONY H.; SAH, JY-JEN F.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 021647/0705 →