IP Library Granted Patent US 8,296,027
Granted Patent B2
US 8,296,027 · App. 12/248,199 · Granted Oct 23, 2012

Method and apparatus to control off-going clutch torque during torque phase for a hybrid powertrain system

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Quick Facts
Patent No.
US 8,296,027
App. No.
12/248,199
Granted
Oct 23, 2012
Kind
B2
Abstract

A method for controlling an electro-mechanical transmission through an unlocking state of a clutch, the transmission mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member includes decreasing a reactive torque acting upon the clutch, including overriding torque commands to the engine and to the electric machine, and simultaneously decreasing a clutch torque capacity, including, during a lead period selected according to an engine command reaction time, commanding an intermediate clutch torque command maintaining sufficient clutch torque capacity to exceed an initial reactive torque calculated at an initiation of the unlocking state, and following the lead period, decreasing through a ramp down the clutch torque capacity, maintaining sufficient clutch torque capacity to exceed the decreasing reactive torque.

Claims (33)

1. Method for controlling an electro-mechanical transmission through an unlocking state of a clutch, the transmission mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member, said method comprising:

decreasing a reactive torque acting upon said clutch, said decreasing said reactive torque comprising

overriding torque commands to said engine, and

overriding torque commands to said electric machine; and

simultaneously decreasing a clutch torque capacity, comprising

in a lead period selected according to an engine command reaction time, commanding an intermediate clutch torque command maintaining sufficient clutch torque capacity to exceed an initial reactive torque calculated at an initiation of said unlocking state, and

in a second period following said lead period, progressively decreasing through a ramp down said clutch torque capacity, said decreasing said clutch torque capacity maintaining sufficient clutch torque capacity to exceed said decreasing reactive torque.

2. The method of claim 1 ,

wherein said overriding torque commands to said engine comprises imposing a progressively decreasing limit upon said torque commands to said engine, wherein said imposing said limit upon said commands to said engine ramps down a resulting input torque; and

wherein overriding said torque commands to said electric machine comprises imposing a progressively decreasing limit upon said torque commands to said electric machine, wherein said imposing said limit upon said commands to said electric machine ramps down a resulting electric machine torque.

3. The method of claim 2 , wherein overriding said torque commands to said electric machine further comprises delaying said imposing said progressively decreasing limit upon said torque commands to said electric machine until said second period.

4. The method of claim 3 , wherein overriding said torque commands to said electric machine further comprises imposing a fixed limit set at said initial reactive torque upon said torque commands to said electric machine through said lead period.

5. The method of claim 1 , wherein commanding an intermediate clutch torque command includes exceeding said initial reactive torque by an offset value.

6. The method of claim 5 , wherein exceeding said initial reactive torque by an offset value includes selecting said offset value according to variability between actual reactive torque values and an estimated reactive torque values and variability between actual clutch torque capacity values and estimated clutch torque capacity values.

7. The method of claim 1 , wherein maintaining sufficient clutch torque capacity to exceed said decreasing reactive torque comprises utilizing a clutch torque command not less than said decreasing reactive torque.

8. The method of claim 1 , wherein maintaining sufficient clutch torque capacity to exceed said decreasing reactive torque comprises utilizing a clutch torque command not less than said decreasing reactive torque until said decreasing reactive torque is less than a threshold torque value.

9. The method of claim 1 , wherein maintaining sufficient clutch torque capacity to exceed said decreasing reactive torque includes exceeding said decreasing reactive torque by an offset value.

10. The method of claim 1 , wherein decreasing said reactive torque further comprises overriding torque commands to a second electric machine.

11. Method for controlling an electro-mechanical transmission comprising a clutch and mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member, said method comprising:

upon initiation of an unlocking state, imposing a clutch reactive torque lead immediate maximum override upon engine torque commands, thereby ramping down, after an engine command response time, an input torque;

simultaneously imposing through a lead period a clutch reactive torque immediate maximum override upon electric machine torque commands fixed at an initial reactive torque calculated at an initiation of said unlocking state;

after said lead period, imposing a second clutch reactive torque immediate maximum override upon electric machine torque commands, thereby ramping down an electric machine torque; and

simultaneously decreasing a clutch torque capacity, comprising

through said lead period, maintaining said clutch torque capacity to exceed said initial reactive torque by at least an offset value, and

after said lead period, decreasing said clutch torque capacity through a ramp down calibrated to maintain said clutch torque capacity in excess of an estimated reactive torque;

wherein said lead period is calibrated to effect said ramping down said electric machine torque substantially simultaneously to said ramping down said input torque.

12. The method of claim 11 , wherein decreasing said clutch torque capacity through a ramp down calibrated to maintain said clutch torque capacity in excess of an estimated reactive torque comprises utilizing a clutch torque command not less than said estimated reactive torque.

13. The method of claim 11 , wherein decreasing said clutch torque capacity through a ramp down calibrated to maintain said clutch torque capacity in excess of an estimated reactive torque comprises utilizing a clutch torque command not less than said estimated reactive torque until said estimated reactive torque is less than a threshold torque value.

14. The method of claim 11 , wherein decreasing said clutch torque capacity through a ramp down calibrated to maintain said clutch torque capacity in excess of an estimated reactive torque comprises utilizing clutch torque commands calibrated to produce said clutch torque capacity in excess of said estimated reactive torque by an offset value.

15. The method of claim 11 , wherein maintaining said clutch torque capacity to exceed said initial reactive torque by at least an offset value includes utilizing an offset value calibrated to produce said clutch torque capacity in excess of said initial reactive torque by a margin at least accounting for variances in an actual reactive torque and in said clutch torque capacity.

16. The method of claim 11 , further comprising:

simultaneously imposing through said lead period a clutch reactive torque immediate maximum override upon electric machine torque commands to a second electric machine fixed at said initial reactive torque; and

after said lead period, imposing a second clutch reactive torque immediate maximum override upon electric machine torque commands to said second electric machine, thereby ramping down an electric machine torque of said second electric machine.

Assignments (19)
MASTER TRANSACTION AGREEMENT Recorded Mar 8, 2016
From: CHRYSLER LLC
To: NEW CARCO ACQUISITION LLC
Reel/Frame 038031/0127 →
CHANGE OF NAME Recorded Mar 8, 2016
From: NEW CARCO ACQUISITION LLC
To: CHRYSLER GROUP LLC
Reel/Frame 038032/0799 →
CHANGE OF NAME Recorded Mar 8, 2016
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 038033/0025 →
CHANGE OF NAME Recorded Apr 30, 2015
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 035553/0356 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034189/0065 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0245 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0515 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0046 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0909 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0237 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0313 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0769 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023126/0914 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0538 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.; DAIMLER AG; CHRYSLER LLC; BAYERISCHE MOTOREN WERKE AKTIENGESELLSCHAFT
Reel/Frame 022163/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2009
From: ELECTRONIC DATA SYSTEMS LLC
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022104/0434 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2009
From: KAMINSKY, LAWRENCE A.
To: ELECTRONIC DATA SYSTEMS LLC
Reel/Frame 022085/0588 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2008
From: HEAP, ANTHONY H.; SAH, JY-JEN F.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 021654/0286 →