IP Library Granted Patent US 8,249,766
Granted Patent B2
US 8,249,766 · App. 12/255,781 · Granted Aug 21, 2012

Method of determining output torque limits of a hybrid transmission operating in a fixed gear operating range state

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Quick Facts
Patent No.
US 8,249,766
App. No.
12/255,781
Granted
Aug 21, 2012
Kind
B2
Abstract

A hybrid transmission is operative to transfer power between an input member and first and second torque machines and an output member in a fixed gear operating range state. The first and second torque machines are connected to an energy storage device. A method for controlling the hybrid transmission includes determining an output torque command at the output member, determining motor torque constraints for the first and second torque machines and determining power constraints for the energy storage device, iteratively selecting candidate input torques transferable to the input member and associated output torques, determining a second torque constraint associated with the candidate input torque, determining a third torque constraint associated with the candidate input torque, and determining a preferred input torque comprising the candidate input torque that achieves the commanded output torque at the output member and satisfies the motor torque constraints for the first and second torque machines, satisfies the power constraints for the energy storage device, and satisfies the second and third torque constraints associated with the candidate input torque when operating in the fixed gear operating range state.

Claims (146)

1. Method for controlling a hybrid transmission operative to transfer power between an input member and first and second torque machines and an output member in a fixed gear operating range state, the first and second torque machines connected to an energy storage device, the method comprising:

determining an output torque command at the output member;

determining motor torque constraints for the first and second torque machines and determining power constraints for the energy storage device;

iteratively selecting candidate input torques transferable to the input member and associated output torques;

determining a second torque constraint associated with the candidate input torque;

determining a third torque constraint associated with the candidate input torque; and

determining a preferred input torque comprising the candidate input torque that achieves the commanded output torque at the output member and satisfies the motor torque constraints for the first and second torque machines, satisfies the power constraints for the energy storage device, and satisfies the second and third torque constraints associated with the candidate input torque when operating in the fixed gear operating range state.

2. The method of claim 1 , further comprising controlling an engine operatively connected to the input member to generate the preferred input torque.

3. The method of claim 1 , wherein selecting candidate input torques transferable to the input member comprises:

determining a maximum input torque and a minimum input torque;

determining torque constraints of the second and third torque constraints at the maximum input torque and at the minimum input torque; and

selecting one of the maximum input torque and the minimum input torque as an initial candidate input torque.

4. The method of claim 3 , comprising iteratively generating candidate input torques by incrementally adjusting the initial candidate input torque from the selected one of the maximum and minimum input torques, and determining a corresponding output torque based upon the second and third torque constraints and the motor torque constraints and the power constraints for the energy storage device.

5. The method of claim 4 , comprising:

determining torque constraints of the second and third torque constraints associated with the candidate input torque; and

determining a maximum output torque based upon the candidate input torque, the second and third torque constraints associated with the candidate input torque, the motor torque constraints and the power constraints for the energy storage device.

6. The method of claim 1 , wherein selecting candidate input torques transferable to the input member comprises:

selecting a candidate input torque;

determining second and third torque constraints associated with the candidate input torque; and

determining a maximum output torque based upon the candidate input torque, the second and third torque constraints, the motor torque constraints and the power constraints for the energy storage device.

7. The method of claim 1 , further comprising:

formulating mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines respectively comprising

T A — MIN ≦T A ≦T A — MAX and

T B — MIN ≦T B ≦T B — MAX , and

representing the maximum and minimum battery power constraints comprising

P BAT =P A,ELEC +P B,ELEC +P DC — LOAD ;

formulating a mathematical equation representing the output torque comprising

T M1 =T A to T M1 *T A +T B to T M1 *T B +Misc — T M1 ;

formulating mathematical equations representing the second and third torque constraints respectively comprising

T M2 =T A to T M2 *T A +T B to T M2 *T B +Misc — T M2 and

T M3 =T A to T M3 *T A +T B to T M3 *T B +Misc — T M3 ;

transforming the mathematical equations representing the maximum and minimum power constraints for the energy storage device to equations of concentric circles having corresponding radii having a center locus point corresponding to a maximum charging power condition for hybrid transmission comprising

P BAT =( T X 2 +T Y 2 );

transforming the mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines to equations consisting of lines comprising

[

T

X

T

Y

]

=

[

A

1

0

0

B

1

]

*

[

T

A

T

B

]

+

[

A

2

B

2

]

;

transforming the mathematical equations representing the second and third torque constraints to equations consisting of lines respectively comprising

T M2 =T A to T M2 *( T X −A 2 )/ A 1 +T B to T M2 *( T T −B 2 )/ B 1 +Misc — T M2 and

T M3 =T A to T M3 *( T X −A 2 )/ A 1 +T B to T M3 *( T Y −B 2 )/ B 1 +Misc — T M3 ; and

transforming the mathematical equations representing the output torque to an equation consisting of a line comprising

T M1 =T A to T M1 *( T X −A 2 )/ A 1 +T B to T M1 *( T Y −B 2 )/ B 1 +Misc — T M1 .

8. The method of claim 7 , further comprising:

simultaneously solving the transformed mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines, the maximum and minimum power constraints for the energy storage device and the second and third torque constraints;

determining at least one transformed achievable output torque and corresponding transformed input torque that satisfies the simultaneously solved transformed mathematical equations; and

retransforming the transformed achievable output torque to determine preferred motor torques for the first and second torque machines.

9. Method for controlling a hybrid transmission, the hybrid transmission operative in one of a plurality of fixed gear operating range states by selectively applying torque transfer clutches to transfer power between an input member and first and second torque machines and an output member, the first and second torque machines connected to an energy storage device, the method comprising:

determining an output torque command at the output member;

determining motor torque constraints for the first and second torque machines and determining battery power constraints for the energy storage device;

iteratively selecting candidate input torques transferable to the input member and associated output torques;

determining a second torque constraint based upon reactive clutch torque of a first selectively applied torque transfer clutch;

determining a third torque constraint based upon reactive clutch torque of a second selectively applied torque transfer clutch; and

determining a preferred input torque comprising the candidate input torque that achieves the commanded output torque at the output member and satisfies the motor torque constraints for the first and second torque machines, satisfies the battery power constraints, and satisfies the second and third torque constraints when operating in the fixed gear operating range state.

10. The method of claim 9 , further comprising controlling an engine operatively connected to the input member to generate the preferred input torque.

11. The method of claim 9 , wherein selecting candidate input torques transferable to the input member comprises:

determining a maximum input torque and a minimum input torque;

determining torque constraints of the second and third torque constraints at the maximum input torque and the minimum input torque; and

selecting one of the maximum input torque and the minimum input torque as an initial candidate input torque.

12. The method of claim 11 , comprising iteratively generating candidate input torques by incrementally adjusting the initial candidate input torque from the selected one of the maximum and minimum input torques, and determining a corresponding output torque based upon the second and third torque constraints and the motor torque constraints and the battery power constraints.

13. The method of claim 12 , comprising:

determining torque constraints of the first and second applied torque transfer clutches associated with the candidate input torque; and

determining a maximum output torque based upon the input torque, torque constraints of the first and second applied torque transfer clutches associated with the candidate input torque, the motor torque constraints and the battery power constraints.

14. The method of claim 9 , wherein selecting candidate input torques transferable to the input member comprises:

selecting a candidate input torque;

determining torque constraints of the first and second applied torque transfer clutches associated with the candidate input torque; and

determining a maximum output torque based upon the candidate input torque, the torque constraints of the first and second applied torque transfer clutches associated with the candidate input torque, the motor torque constraints and the battery power constraints.

15. The method of claim 9 , further comprising:

formulating mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines respectively comprising

T A — MIN ≦T A ≦T A — MAX and

T B — MIN ≦T B ≦T B — MAX , and

representing the maximum and minimum battery power constraints comprising

P BAT =P A,ELEC +P B,ELEC +P DC — LOAD ;

formulating a mathematical equation representing the output torque comprising

T M1 =T A to T M1 *T A +T B to T M1 *T B +Misc — T M1 ;

formulating mathematical equations representing the torque constraints of the first and second applied torque transfer clutches respectively comprising

T M2 =T A to T M2 *T A +T B to T M2 *T B +Misc — T M2 and

T M3 =T A to T M3 *T A +T B to T M3 *T B +Misc — T M3 ;

transforming the mathematical equations representing the maximum and minimum battery power constraints to equations of concentric circles having corresponding radii having a center locus point corresponding to a maximum charging power condition for the hybrid transmission comprising

P BAT =( T X 2 +T Y 2 )+ C;

transforming the mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines to equations consisting of lines comprising

[

T

X

T

Y

]

=

[

A

1

0

0

B

1

]

*

[

T

A

T

B

]

+

[

A

2

B

2

]

;

transforming the mathematical equations representing the torque constraints of the first and second applied torque transfer clutches to equations consisting of lines respectively comprising

T M2 =T A T M2 *( T X −A 2 )/ A 1 +T B to T M2 *( T Y −B 2 )/ B 1 +Misc — T M2 and

T M3 =T A to T M3 *( T X −A 2 )/ A 1 +T B to T M3 *( T Y −B 2 )/ B 1 +Misc — T M3 ; and

transforming the mathematical equations representing the output torque to an equation consisting of a line comprising:

T M1 =T A to T M1 *( T X −A 2 )/ A 1 +T B to T M1 *( T Y −B 2 )/ B 1 +Misc — T M1 .

16. The method of claim 15 , further comprising:

simultaneously solving the transformed mathematical equations representing the maximum and minimum motor torque constraints for the first and second torque machines and the maximum and minimum battery power constraints, and the torque constraints of the first and second applied torque transfer clutches;

determining at least one transformed achievable output torque and corresponding transformed input torque that satisfies the simultaneously solved transformed mathematical equations; and

retransforming the transformed achievable output torque to determine preferred motor torques for the first and second torque machines.

Assignments (17)
MASTER TRANSACTION AGREEMENT Recorded Mar 8, 2016
From: CHRYSLER LLC
To: NEW CARCO ACQUISITION LLC
Reel/Frame 038031/0127 →
CHANGE OF NAME Recorded Mar 8, 2016
From: NEW CARCO ACQUISITION LLC
To: CHRYSLER GROUP LLC
Reel/Frame 038032/0799 →
CHANGE OF NAME Recorded Mar 8, 2016
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 038033/0025 →
CHANGE OF NAME Recorded Apr 30, 2015
From: CHRYSLER GROUP LLC
To: FCA US LLC
Reel/Frame 035553/0356 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034189/0065 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0245 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0515 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0046 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0909 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0237 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0313 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023126/0914 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0769 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0538 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.; DAIMLER AG; CHRYSLER LLC; BAYERISCHE MOTOREN WERKE AKTIENGESELLSCHAFT
Reel/Frame 022163/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2008
From: HEAP, ANTHONY H.; HSIEH, TUNG-MING
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 021718/0445 →