IP Library Granted Patent US 8,395,165
Granted Patent B2
US 8,395,165 · App. 13/178,497 · Granted Mar 12, 2013

Laterally contacted blue LED with superlattice current spreading layer

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Quick Facts
Patent No.
US 8,395,165
App. No.
13/178,497
Granted
Mar 12, 2013
Kind
B2
Abstract

A laterally contacted blue LED device involves a PAN structure disposed over an insulating substrate. The substrate may be a sapphire substrate that has a template layer of GaN grown on it. The PAN structure includes an n-type GaN layer, a light-emitting active layer involving indium, and a p-type GaN layer. The n-type GaN layer has a thickness of at least 500 nm. A Low Resistance Layer (LRL) is disposed between the substrate and the PAN structure such that the LRL is in contact with the bottom of the n-layer. In one example, the LRL is an AlGaN/GaN superlattice structure whose sheet resistance is lower than the sheet resistance of the n-type GnA layer. The LRL reduces current crowding by conducting current laterally under the n-type GaN layer. The LRL reduces defect density by preventing dislocation threads in the underlying GaN template from extending up into the PAN structure.

Claims (59)

1. A Light Emitting Diode (LED) device for emitting non-monochromatic light, the LED device comprising:

a substrate layer;

a low resistance layer disposed over the substrate layer, wherein the low resistance layer includes a plurality of periods, and wherein at least one of the periods of the low resistance layer includes an aluminum-gallium-nitride sublayer and a gallium-nitride sublayer;

an n-type layer disposed over and in contact with the low resistance layer, and wherein the n-type layer has a thickness of more than at least five hundred nanometers;

an active layer disposed over the n-type layer, wherein the active layer includes a plurality of periods, and wherein at least one of the periods of the active layer includes an indium-gallium-nitride sublayer and a gallium-nitride sublayer;

a p-type layer disposed over the active layer;

a first electrode disposed on and in electrical contact with at least a portion of the n-type layer; and

a second electrode disposed on and in electrical contact with at least a portion of the p-type layer, and wherein current flow between the first and second electrodes causes the non-monochromatic light to be emitted and to pass through the p-layer.

2. The LED device of claim 1 , wherein the low resistance layer has a sheet resistance, wherein the n-type layer has a sheet resistance, and wherein the sheet resistance of the low resistance layer is smaller than the sheet resistance of the n-type layer.

3. The LED device of claim 1 , wherein said aluminum-gallium-nitride sublayer of said at least one period of the low resistance layer is strained to a gallium-nitride sublayer of the low resistance layer.

4. The LED device of claim 3 , wherein said aluminum-gallium-nitride sublayer of said at least one period of the low resistance layer is less than half as thick as said gallium-nitride sublayer of said at least one period of the low resistance layer.

5. The LED device of claim 3 , wherein the aluminum-gallium-nitride sublayer of said at least one period has a thickness, wherein the gallium-nitride sublayer of said least one period of the low resistance layer has a thickness, and wherein the thickness of the gallium-nitride sublayer of said at least one period is substantially the same as the thickness of the gallium-nitride sublayer of said least at least one period.

6. The LED device of claim 1 , further comprising:

a superlattice layer disposed between the n-type layer and the active layer, wherein the superlattice layer includes a plurality of periods, wherein at least one of the periods of the superlattice layer includes a first indium-gallium-nitride sublayer having a first indium concentration and includes a second indium-gallium-nitride sublayer having a second indium concentration, and wherein the first indium concentration is different from the second indium concentration.

7. The LED device of claim 1 , further comprising:

a superlattice layer disposed between the n-type layer and the active layer, wherein the superlattice layer includes a plurality of periods, wherein at least one of the periods of the superlattice layer includes an indium-gallium-nitride sublayer and a gallium-nitride sublayer.

8. The LED device of claim 1 , wherein the substrate layer is an insulative substrate layer that is substantially transparent to blue light.

9. The LED device of claim 1 , wherein the substrate layer is a sapphire layer, and wherein the LED device further comprises:

a template layer disposed between the substrate layer and the low resistance layer, wherein the template layer is a layer of a material taken from the group consisting of: undoped gallium-nitride and n-type gallium-nitride.

10. The LED device of claim 1 , wherein the second electrode includes a transparent conductive layer and a bonding pad of metal.

11. A Light Emitting Diode (LED) device for emitting non-monochromatic light, the LED device comprising:

a sapphire substrate layer;

a low resistance layer disposed over the substrate layer, wherein the low resistance layer has a sheet resistance, wherein the low resistance layer includes a plurality of periods, and wherein at least one of the periods includes a gallium-nitride sublayer;

an n-type layer disposed over and in contact with the low resistance layer, wherein the n-type layer has a thickness of at least five hundred nanometers, wherein the n-type layer has a sheet resistance that is higher than the sheet resistance of the low resistance layer;

an active layer disposed over the n-type layer, wherein the active layer includes a plurality of periods, and wherein at least one of the periods of the active layer includes an indium-gallium-nitride sublayer and a gallium-nitride sublayer;

a p-type layer disposed over the active layer;

a first electrode disposed on and in electrical contact with at least a portion of the n-type layer; and

a second electrode in electrical disposed on and in electrical contact with at least a portion of the p-type layer, and wherein current flow between the first and second electrodes causes the non-monochromatic light to be emitted such that at least some of the light passes through the p-layer.

12. The LED device of claim 11 , further comprising:

a strain release layer disposed between the n-type layer and the active layer.

13. A method comprising:

providing a low resistance layer over a sapphire substrate layer, wherein the low resistance layer comprises a plurality of periods, wherein at least one of the periods includes a gallium-nitride sublayer and an aluminum-gallium-nitride sublayer;

providing an n-type gallium-nitride layer on and in contact with the low resistance layer, wherein the n-type gallium-nitride layer has a thickness of at least five hundred nanometers, and wherein the n-type gallium-nitride layer has a sheet resistance that is larger than a sheet resistance of the low resistance layer;

providing an active layer comprising indium over the n-type gallium-nitride layer;

providing a p-type gallium-nitride layer over the active layer;

providing a first electrode that is disposed on and in electrical contact with at least a portion of the n-type gallium-nitride layer; and

providing a second electrode that is disposed on and in electrical contact with at least a portion of the p-type gallium-nitride layer such that conducting a current between the first and second electrodes will cause non-monochromatic light to be emitted from the active layer such that at least some of the light will pass through the p-type gallium-nitride layer.

14. The method of claim 13 , wherein the sheet resistance of the low resistance layer is less than fifteen ohms per square at room temperature, and wherein the sheet resistance of the n-type gallium-nitride layer is more than fifteen ohms per square at room temperature.

15. A Light Emitting Diode (LED) device for emitting non-monochromatic light, the LED device comprising:

a substrate layer;

an n-type gallium-nitride layer having a thickness of at least five hundred nanometers;

an active layer disposed over the n-type gallium-nitride layer, wherein the active layer includes a plurality of periods, and wherein at least one of the periods of the active layer includes an amount of indium;

a p-type gallium-nitride layer disposed over the active layer;

a first electrode disposed on at least a portion of the n-type gallium-nitride layer;

a second electrode disposed on at least a portion of the p-type gallium-nitride layer such that a current flow between the first and second electrodes will cause the non-monochromatic light to be emitted and to pass through the p-type gallium-nitride layer; and

means for spreading current, wherein the means has a sheet resistance that is lower than a sheet resistance of the n-type gallium-nitride layer, and wherein the means is in contact with the n-type gallium-nitride layer and is disposed between the substrate layer and the n-type gallium-nitride layer.

16. The LED device of claim 15 , wherein the substrate layer is a sapphire substrate layer, wherein the means for spreading current is disposed on and is in contact with a template layer of gallium-nitride, and wherein the template layer of gallium-nitride is disposed on and is in contact with the substrate layer.

17. The LED device of claim 16 , wherein the means for spreading current comprises:

a sublayer of gallium-nitride; and

a sublayer of aluminum-gallium-nitride that is in contact with and is strained to the sublayer of gallium-nitride, wherein the sublayer of aluminum-gallium-nitride is less than half as thick as the sublayer of gallium-nitride.

18. A Light Emitting Diode (LED) device for emitting non-monochromatic light, the LED device comprising:

a sapphire substrate layer;

a superlattice layer disposed over the sapphire substrate layer, wherein the superlattice layer includes a plurality of periods, and wherein at least one of the periods of the low resistance layer includes an aluminum-gallium-nitride sublayer and a gallium-nitride sublayer;

an n-type gallium-nitride layer disposed over and in contact with the superlattice layer, and wherein the n-type gallium-nitride layer has a thickness of more than at least five hundred nanometers;

an active layer disposed over the n-type gallium-nitride layer, wherein the active layer includes a plurality of periods, and wherein at least one of the periods of the active layer includes an indium-gallium-nitride sublayer and a gallium-nitride sublayer;

a p-type gallium-nitride layer disposed over the active layer;

a first electrode disposed on and in electrical contact with at least a portion of the n-type gallium-nitride layer; and

a second electrode disposed on and in electrical contact with at least a portion of the p-type gallium-nitride layer, and wherein current flow between the first and second electrodes causes the non-monochromatic light to be emitted from the LED device.

19. The LED device of claim 18 , wherein the superlattice layer is disposed on and is in contact with a template layer of gallium-nitride, and wherein the template layer of gallium-nitride is disposed on and is in contact with the sapphire substrate layer.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2014
From: TOSHIBA TECHNO CENTER INC.
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 033443/0908 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2013
From: BRIDGELUX, INC.
To: TOSHIBA TECHNO CENTER INC.
Reel/Frame 030724/0395 →
RELEASE OF SECURITY INTEREST Recorded May 22, 2013
From: WHITE OAK GLOBAL ADVISORS, LLC, AS COLLATERAL AGENT
To: BRIDGELUX, INC.
Reel/Frame 030466/0093 →
SECURITY AGREEMENT Recorded Nov 12, 2012
From: BRIDGELUX, INC.
To: WHITE OAK GLOBAL ADVISORS, LLC, AS COLLATERAL AGENT
Reel/Frame 029281/0844 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2011
From: CHEN, ZHEN; FENWICK, WILLIAM; LESTER, STEVE
To: BRIDGELUX, INC.
Reel/Frame 026563/0506 →