IP Library Granted Patent US 9,246,164
Granted Patent B2
US 9,246,164 · App. 13/872,673 · Granted Jan 26, 2016

Protected transition metal hexacyanoferrate battery electrode

Inventors: Yuhao Lu (Vancouver, WA); Jong-Jan Lee (Camas, WA); David Evans (Beaverton, OR)
Assignee: Sharp Laboratories of America, Inc.
H01M4/136H01M4/366H01M4/58H01M4/1397H01M4/582H01M10/052H01M10/054H01M2004/028Y02E60/122
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Quick Facts
Patent No.
US 9,246,164
App. No.
13/872,673
Granted
Jan 26, 2016
Kind
B2
Abstract

A protected transition metal hexacyanoferrate (TMHCF) battery cathode is presented, made from A x M y Fe z (CN) n .mH 2 O particles, where the A cations are either alkali or alkaline-earth cations, and M is a transition metal. In one aspect the cathode passivation layer may be materials such as oxides, simple salts, carbonaceous materials, or polymers that form a film overlying the A x M y Fe z (CN) n .mH 2 O particles. In another aspect, the cathode passivation layer is a material such as oxygen, nitrogen, sulfur, fluorine, chlorine, or iodine that interacts with the A x M y Fe z (CN) n .mH 2 O particles, to cure defects in the A x M y Fe z (CN) n .mH 2 O crystal lattice structure. Also presented are TMHCF battery synthesis methods.

Claims (37)

1. A protected transition metal hexacyanoferrate (TMHCF) battery cathode comprising:

a metal current collector;

A x M y Fe z (CN) n .mH 2 O particles having a crystal lattice structure overlying the current collector;

where A cations are selected from a group consisting of alkali and alkaline-earth cations;

where M is a transition metal;

where x is in a range of 0 to 2;

where y is in a range of 0 to 2;

where z is in a range of 0.1 to 2;

where n is in a range of 1 to 6;

where m is in a range of 0 to 7; and,

a cathode passivation layer including a material capable of interacting with the metal ions of the A x M y Fe z (CN) n .mH 2 O particles to cure vacancies in the crystal lattice structure.

2. The TMHCF battery cathode of claim wherein the cathode passivation layer includes materials selected from a group consisting of oxides, simple salts, carbonaceous materials, and polymers; and,

wherein the cathode passivation layer is a film overlying the A x M y Fe z (CN) n .mH 2 O particles.

3. The TMHCF battery cathode of claim 2 wherein the cathode passivation layer includes a material selected from a group consisting of aluminum oxide (Al 2 O 3 ), magnesium oxide (MgO), silicon dioxide (SiO 2 ), zinc oxide (ZnO), lithium aluminum oxide (LiAlO 2 ), zirconium oxide (ZrO 2 ), sodium aluminum oxide (NaAlO 2 ), sodium ferricyanide (Na 3 Fe(CN) 6 ), sodium ferrocyanide (Na 4 Fe(CN) 6 ), potassium ferricyanide (K 3 Fe(CN) 6 ), potassium ferrocyanide (K 4 Fe(CN) 6 ), aluminum phosphate (AlPO 1 ), aluminum fluoride (AlF 3 ), polypyrrole, and polyaniline.

4. The TMHCF battery cathode of claim 1 wherein the A cations are selected from a group consisting of sodium (Na), calcium (Ca), magnesium (Mg), and potassium (K).

5. The TMHCF battery cathode of claim 1 wherein the cathode passivation layer includes a material selected from a group consisting of oxygen, nitrogen, sulfur, fluorine, chlorine, and iodine.

6. A transition metal hexacyanoferrate (TMHCF) battery with a protected cathode, the battery comprising:

a cathode comprising:

a metal current collector;

A x M y Fe z (CN) n .mH 2 O particles having a crystal lattice structure overlying the current collector;

where A cations are selected from a group consisting of alkali and alkaline-earth cations;

where M is a transition metal;

where x is in a range of 0 to 2;

where y is in a range of 0 to 2;

where z is in a range of 0.1 to 2;

where n is in a range of 1 to 6;

where m is in a range of 0 to 7;

a cathode passivation layer including a material capable of interacting with the metal ions of the A x M y Fe z (CN) n .mH 2 O particles to cure vacancies in the crystal lattice structure;

an anode selected from a group consisting of an A′ metal, an A′ metal containing composite, and a material that can host A′ atoms, where A′ cations are selected from the group consisting of alkali and alkaline-earth cations; and,

an electrolyte.

7. The TMHCF battery of claim 6 wherein the cathode passivation layer includes materials selected from a group consisting of oxides, simple salts, carbonaceous materials, and polymers; and,

wherein the cathode passivation layer is a film overlying the A x M y Fe z (CN) n .mH 2 O particles.

8. The TMHCF battery of claim 7 wherein the cathode passivation layer includes a material selected from a group consisting of aluminum oxide (Al 2 O 3 ), magnesium oxide (MgO), silicon dioxide (SiO 2 ), zinc oxide (ZnO), lithium aluminum oxide (LiAlO 2 ), zirconium oxide (ZrO 2 ), sodium aluminum oxide (NaAlO 2 ), sodium ferricyanide (Na 3 Fe(CN) 6 ), sodium ferrocyanide (Na 4 Fe(CN) 6 ), potassium ferricyanide (K 3 Fe(CN) 6 ), potassium ferrocyanide (K 4 Fe(CM 6 ), aluminum phosphate (AlPO 4 ), aluminum fluoride (AlF 3 ), polypyrrole, and polyaniline.

9. The TMHCF battery of claim 6 wherein the electrolyte is an organic solvent containing a material selected from a group consisting of A-atom salts, A′-atom salts, and a combination of the above-mentioned salts.

10. The TMHCF battery of claim 6 wherein A is selected from a group consisting of sodium (Na), calcium (Ca), magnesium (Mg), and potassium (K); and,

wherein A′ is selected from a group consisting of Na, Ca, Mg, and potassium K.

11. The TMHCF battery of claim 6 wherein the cathode passivation layer includes a material selected from a group consisting of oxygen, nitrogen, sulfur, fluorine, chlorine, and iodine.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2016
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 037786/0335 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2013
From: LU, YUHAO; LEE, JONG-JAN; EVANS, DAVID
To: SHARP LABORATORIES OF AMERICA, INC. (SLA)
Reel/Frame 030309/0161 →
Continuity (8)
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Continuation In Part 13872673
Continuation In Part 13793559 · Mar 11, 2013
Related Publication 20130260260A1 · Oct 3, 2013