IP Library Granted Patent US 9,099,719
Granted Patent B2
US 9,099,719 · App. 13/897,492 · Granted Aug 4, 2015

Hexacyanoferrate battery electrode modified with ferrocyanides or ferricyanides

Inventors: Yuhao Lu (Vancouver, WA); Jong-Jan Lee (Camas, WA); David Evans (Beaverton, OR)
Assignee: Sharp Laboratories of America, Inc.
H01M4/136H01M4/0402H01M4/0459H01M4/1397H01M4/58H01M4/626H01M4/64H01M10/054H01M10/0567Y02E60/122Y10T29/49115
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Quick Facts
Patent No.
US 9,099,719
App. No.
13/897,492
Granted
Aug 4, 2015
Kind
B2
Abstract

A transition metal hexacyanoferrate (TMHCF) battery electrode is provided with a Fe(CN) 6 additive. The electrode is made from A x M y Fe z (CN) n .mH 2 O particles overlying a current collector, where the A cations are either alkali and alkaline-earth cations such as sodium (Na), potassium (K), calcium (Ca), or magnesium (Mg), and M is a transition metal. A Fe(CN) 6 additive modifies the A x M y Fe z (CN) n .mH 2 O particles. The Fe(CN) 6 additive may be ferrocyanide ([Fe(CN) 6 ] 4− ) or ferricyanide ([Fe(CN) 6 ] 3− ). Also provided are a related TMHCF battery with Fe(CN) 6 additive, TMHCF fabrication process, and TMHCF battery fabrication process.

Claims (69)

1. A transition metal hexacyanoferrate (TMHCF) battery electrode with a Fe(CN) 6 additive, the electrode comprising:

a metal current collector;

A x M y Fe z (CN) n .mH 2 O particles overlying the current collector;

where A cations are selected from a group consisting of alkali and alkaline-earth cations;

where M is a transition metal;

where x is in a range of 0 to 2;

where y is in a range of 0 to 2;

where z is in a range of 0.1 to 2;

where n is in a range of 1 to 6;

where m is in a range of 0 to 7; and,

a Fe(CN) 6 additive modifying the A x M y Fe z (CN) n .mH 2 O particles.

2. The TMHCF battery electrode of claim 1 wherein the Fe(CN) 6 additive is selected from a group consisting of ferrocyanide ([Fe(CN) 6 ] 4− ) and ferricyanide ([Fe(CN) 6 ] 3− ).

3. The TMHCF battery electrode of claim 1 wherein the A cations are selected from a group consisting of sodium (Na), potassium (K), calcium (Ca), and magnesium (Mg).

4. A transition metal hexacyanoferrate (TMHCF) battery with a Fe(CN) 6 additive, the battery comprising:

a cathode comprising:

a metal current collector;

A x M y Fe z (CN) n .mH 2 O particles overlying the current collector;

where A cations are selected from a group consisting of alkali and alkaline-earth cations;

where M is a transition metal;

where x is in a range of 0 to 2;

where y is in a range of 0 to 2;

where z is in a range of 0.1 to 2;

where n is in a range of 1 to 6;

where m is in a range of 0 to 7;

an anode selected from a group consisting of an A′ metal, an A′ metal containing composite, and a material that can host A′ atoms, where A′ cations are selected from a group consisting of alkali and alkaline-earth cations;

an electrolyte; and,

a Fe(CN) 6 additive modifying the A x M y Fe z (CN) n .mH 2 O particles in the cathode.

5. The TMHCF battery of claim 4 wherein the Fe(CN) 6 additive is selected from a group consisting of ferrocyanide ([Fe(CN) 6 ] 4− ) and ferricyanide ([Fe(CN) 6 ] 3− ).

6. The TMHCF battery of claim 4 wherein the electrolyte is an organic solvent containing an ingredient selected from a group consisting of A-atom salts, A′-atom salts, and a combination of the above-mentioned salts.

7. The TMHCF battery of claim 4 wherein A is selected from a group consisting of sodium (Na), potassium (K), calcium (Ca), and magnesium (Mg); and,

wherein A′ is selected from a group consisting of Na, K, Ca, and Mg.

8. The TMHCF battery of claim 4 wherein the Fe(CN) 6 is added to a battery component selected from a group consisting of the cathode, the anode, and electrolyte, and combinations of the above-mentioned components.

9. A method for synthesizing a transition metal hexacyanoferrate (TMHCF) battery electrode with a Fe(CN) 6 additive, the method comprising:

synthesizing a A x M y Fe z (CN) n .mH 2 O powder;

where A cations are selected from a group consisting of alkali and alkaline-earth cations;

where M is a transition metal;

where x is in a range of 0 to 2;

where y is in a range of 0 to 2;

where z is in a range of 0.1 to 2;

where n is in a range of 1 to 6;

where m is in a range of 0 to 7;

mixing the A x M y Fe z (CN) n .mH 2 O powder with a conducting carbon and an organic binder in an organic solution, creating a mixture;

adding Fe(CN) 6 to the mixture, forming a modified mixture; and,

forming the modified mixture with Fe(CN) 6 on a metal current collector, creating an electrode.

10. The method of claim 9 wherein synthesizing the A x M y Fe z (CN) n .mH 2 O powder includes A being selected from a group consisting of sodium (Na), potassium (K), calcium (Ca), and magnesium (Mg).

11. The method of claim 9 wherein adding the Fe(CN) 6 includes adding a material selected from a group consisting of ferrocyanide ([Fe(CN) 6 ] 4− ) and ferricyanide ([Fe(CN) 6 ] 3− ).

12. A method for fabricating a transition metal hexacyanoferrate (TMHCF) battery with a Fe(CN) 6 additive, the method comprising:

providing a battery comprising:

a cathode with A x M y Fe z (CN) n .mH 2 O particles overlying a current collector;

an anode selected from a group consisting of an A′ metal, an A′ metal containing composite, and a material that can host A′ atoms;

an electrolyte;

adding a Fe(CN) 6 additive to a component selected from a group consisting of the cathode, the anode, and the electrolyte; and,

forming a TMHCF battery with Fe(CN) 6 additive.

13. The method of claim 12 wherein the Fe(CN) 6 additive is selected from a group consisting of ferrocyanide ([Fe(CN) 6 ] 4− ) and ferricyanide ([Fe(CN) 6 ] 3− ).

14. The method of claim 12 wherein providing the battery includes:

A cations being selected from a group consisting of alkali and alkaline-earth cations;

M being a transition metal;

x being in a range of 0 to 2;

y being in a range of 0 to 2;

z being in a range of 0.1 to 2;

n being in a range of 1 to 6;

m being in a range of 0 to 7; and,

A′ cations being selected from the group consisting of alkali and alkaline-earth cations.

15. The method of claim 14 wherein providing the battery includes A being selected from a group consisting of sodium (Na), potassium (K), calcium (Ca), and magnesium (Mg); and,

wherein A′ is selected from a group consisting of Na, K, Ca, and Mg.

16. The method of claim 12 wherein providing the battery includes the electrolyte being an organic solvent containing an ingredient selected from a group consisting of A-atom salts, A′-atom salts, and a combination of the above-mentioned salts.

17. The method of claim 12 wherein adding the Fe(CN) 6 additive includes:

adding Fe(CN) 6 to the electrolyte; and,

performing a charge/discharge cycle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2015
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 036698/0638 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2013
From: LU, YUHAO; LEE, JONG-JAN; EVANS, DAVID
To: SHARP LABORATORIES OF AMERICA, INC. (SLA)
Reel/Frame 030571/0088 →
Continuity (7)
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20130266860A1 · Oct 10, 2013