IP Library Granted Patent US 11,273,558
Granted Patent B2
US 11,273,558 · App. 15/110,130 · Granted Mar 15, 2022

Substrate transport apparatus

Inventor: Robert T. Caveney (Windham, NH)
Assignee: Brooks Automation US, LLC
B25J18/04H01L21/67742H01L21/67766
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Quick Facts
Patent No.
US 11,273,558
App. No.
15/110,130
Granted
Mar 15, 2022
Kind
B2
Abstract

A transport apparatus including a frame, a drive section connected to the frame, the drive section having at least one drive axis, at least one arm having an end effector configured for holding a substrate, the at least one arm being connected to the drive section by a transmission link and having at least one degree of freedom axis effecting extension and retraction of the end effector with respect to the at least one arm, and a bearing connected to the frame and the end effector, the bearing defining a guideway that defines the at least one degree of freedom axis.

Claims (31)

1. A substrate transport apparatus comprising:

a frame;

a drive section connected to the frame, the drive section having at least one drive axis;

at least two arms each having at least one end effector configured for holding a substrate, each of the at least two arms being connected to the drive section by a respective bi-axially rigid transmission link and having at least one degree of freedom axis effecting extension and retraction of the at least one end effector with respect to a respective one of the at least two arms; and

an anti-friction hearing for each end effector of the at least two arms, each anti-friction hearing being connected to the frame and a respective one of the at least one end effector so as to support respective end effector loading on the anti friction bearing, each anti-friction bearing defining and coinciding with a single guideway that defines, responsive to the respective bi-axially rigid transmission link, a different degree of freedom of the at least one degree of freedom axis for each of the different respective one of the at least two arms so that each anti-friction bearing and its coincident single guideway respectively defines, separate from each other anti-friction bearing and its coincident single guideway, the different degree of freedom corresponding to the at least one degree of freedom axis that effects extension and retraction of the respective one of the at least one end effector for each different respective one of the at least two arms.

2. The substrate transport apparatus of claim 1 , wherein the anti-friction bearing comprises a linear bearing.

3. The substrate transport apparatus of claim 1 , wherein the drive section is a five axis drive section with a common pivot axis for all arms of the transport apparatus where a common drive axis of the drive section is connected to all the arms of the transport apparatus and configured to pivot all arms of the transport apparatus about the common pivot axis as a unit.

4. The substrate transport apparatus of claim 1 , wherein at least one pivoting link connects the bi-axially rigid link to a respective one of the at least two arms, where the at least one pivoting link is pivotally coupled to the bi-axially rigid link.

5. The substrate transport. apparatus of claim 1 , wherein each of the at last two arms includes a pivot joint connecting the respective one of the at least two arms to the transmission link and a linearly released joint configured to effect linear movement of the end effector along the at least one degree of freedom.

6. The substrate transport apparatus of claim 1 , wherein the drive section is a coaxial drive section.

7. The substrate transport apparatus of claim 1 , wherein the transmission link comprises a lost motion switch coupled to two arms of the at least two arms and configured so that the end effector of one of the two arms extends while the end effector of another of the two arms remains retracted.

8. The substrate transport apparatus of claim 7 , wherein the lost motion switch comprises a crank member torqued by the drive section where the crank member is connected to at least one respective arm by a respective drive link.

9. The substrate transport apparatus of claim 1 , wherein the at least two arms comprises dual arms connected to a common drive axis of the drive section, each arm having an end effector and a degree of freedom axis effecting extension and retraction of a respective end effector independent of the common drive axis.

10. The substrate transport apparatus of claim 9 , wherein the dual arms have an opposing relationship so as to extend in opposite directions for picking and placing substrates.

11. The substrate transport apparatus of claim 9 , wherein the dual arms extend in a common direction for picking and. placing substrates.

12. The substrate transport apparatus of claim 1 , wherein each of the at least two arms is supported by the respective transmission link.

13. The substrate transport apparatus of claim 1 , wherein the at least two arms is supported by the respective anti-friction bearing independent of the respective transmission link.

14. The substrate transport apparatus of claim 1 , wherein the transmission link includes a rigid elbow.

15. The substrate transport apparatus of claim 14 , wherein the rigid elbow extends away from the end effector.

16. The substrate transport apparatus of claim 14 , wherein an interior of the rigid elbow includes a pivot axis of another transmission link.

17. The substrate transport apparatus of claim 1 , wherein a transmission. stiffness of the transmission link defines sub-25 micron definition of end effector movement effecting sub-25 micron repeatability of placement of a substrate held on the end effector at a substrate holding location.

18. The substrate transport apparatus of claim 1 , wherein the drive section includes a tri-axis drive.

19. The substrate transport apparatus of claim 18 , wherein the at least two arms comprises dual arms having a common pivot axis and being connected to a common drive axis of the tri-axis drive, the common drive axis being configured to rotate the dual arms as a unit about the pivot axis.

20. The substrate transport apparatus of claim 18 , wherein the at least two arms comprises dual arms where each arm in a drive axis for independently extending and retracting a respective arm.

21. A substrate transport apparatus comprising:

a frame;

a drive section connected to the frame, the drive section having at least one drive axis;

a first arm having a first end effector configured for holding a substrate;

a second arm having a second end effector configured for holding a substrate, the first arm and the second arm being connected to the drive section by a bi-axially rigid transmission link movably joined to each different first arm and second arm so that the transmission link and each different first arm and second arm move relative to each other and the first arm has at least a first axis having one degree of freedom effecting extension and retraction of the first end effector with respect to the first arm, and the second arm has at least a second axis having one degree of freedom effecting extension and retraction of the second end effector with respect to the second arm;

a first anti-friction bearing connected to the frame and the first end effector, the first anti-friction bearing defining, responsive to the bi-axially rigid transmission link, a single guideway that defines and coincides with at least the first axis having the one degree of freedom of the first arm so that each of the first anti-friction bearing and its coincident single guideway in its entirety coincides with the first axis; and

a second anti-friction bearing connected to the frame and the second end effector, the second anti-friction bearing defining, responsive to the bi-axially rigid transmission link, a single guideway that defines and coincides with at least the second axis having the one degree of freedom of the second arm separate from the first arm so that each of the second anti-friction bearing and its coincident single guideway in its entirety coincides with the second axis.

Assignments (7)
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 044142/0258 Recorded Nov 4, 2025
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: AZENTA, INC. (F/K/A BROOKS AUTOMATION, INC.); AZENTA US, INC. (F/K/A BROOKS LIFE SCIENCES, INC., F/K/A BIOSTORAGE TECHNOLOGIES, INC.)
Reel/Frame 073514/0609 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 2, 2022
From: BROOKS AUTOMATION US, LLC
To: GOLDMAN SACHS BANK USA
Reel/Frame 058945/0748 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Feb 2, 2022
From: BROOKS AUTOMATION US, LLC
To: BARCLAYS BANK PLC
Reel/Frame 058950/0146 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2021
From: BROOKS AUTOMATION,INC
To: BROOKS AUTOMATION HOLDING, LLC
Reel/Frame 058481/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2021
From: BROOKS AUTOMATION HOLDING, LLC
To: BROOKS AUTOMATION US, LLC
Reel/Frame 058482/0001 →
SECURITY INTEREST Recorded Oct 6, 2017
From: BROOKS AUTOMATION, INC.; BIOSTORAGE TECHNOLOGIES, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 044142/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2016
From: CAVENEY, ROBERT T.
To: BROOKS AUTOMATION, INC.
Reel/Frame 039096/0165 →
Continuity (2)
Provisional Application 61928681 · Jan 17, 2014
Related Publication 20160325440A1 · Nov 10, 2016