IP Library Granted Patent US 10,870,793
Granted Patent B2
US 10,870,793 · App. 15/498,266 · Granted Dec 22, 2020

Electrically conductive proppant and methods for energizing and detecting same in a single wellbore

Inventors: Chad Cannan (Lancaster, NY); Lewis Bartel (Albuquerque, NM); Todd Roper (Katy, TX)
Assignee: CARBO CERAMICS, INC.
C09K8/805C23C18/1639C23C18/1889C23C18/34C23C18/40E21B43/267G01V3/26C23C18/1619
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Quick Facts
Patent No.
US 10,870,793
App. No.
15/498,266
Granted
Dec 22, 2020
Kind
B2
Abstract

Electrically conductive proppant and methods for energizing and detecting the electrically conductive proppant in a single wellbore are disclosed. The methods can include performing numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor location to be used in a wellbore that extends into a subterranean formation having a fracture that is at least partially filled with proppant and an electrically conductive material, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information. The method can also include electrically energizing a casing of the wellbore, measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore, and determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations.

Claims (58)

1. A method, comprising:

performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor location to be used in a wellbore that extends from a surface of the earth into a subterranean formation having a fracture that is at least partially filled with proppant and an electrically conductive material, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information;

electrically energizing a casing of the wellbore;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore;

determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations; and

analyzing the three dimensional (x, y, and z) components with imaging methods including an inversion algorithm based on Maxwell's equations for electromagnetism and/or electromagnetic holography to determine the location of the proppant.

2. The method of claim 1 , wherein the inversion algorithm based on Maxwell's equations for electromagnetism comprises adjusting parameters of the earth model including proppant location within a fracture and a net electrical conductivity of the fracture.

3. The method of claim 1 , wherein, in the electromagnetic holography, the electric and/or magnetic field responses and a source wave form are projected into an earth volume to form an image of a pack of the electrically conductive proppant using constructive and destructive interferences.

4. The method of claim 1 , wherein electromagnetic wave forms selected from the group consisting of a Gaussian pulse, a square wave in a frequency domain, and a square wave in a time domain are used as an input signal to generate the three dimensional electric and/or magnetic field responses.

5. A method, comprising:

performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor array geometry to be used in a wellbore that extends from a surface of the earth into a subterranean formation having a fracture that is at least partially filled with an electrically conductive proppant, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information;

electrically energizing a casing of the wellbore;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore;

determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations; and

analyzing the three dimensional (x, y, and z) components with imaging methods including an inversion algorithm based on Maxwell's equations for electromagnetism and/or electromagnetic holography to determine the location of the proppant.

6. A method, comprising:

performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor array geometry to be used in a wellbore that extends from a surface of the earth into a subterranean formation having a fracture that is at least partially filled with an electrically conductive proppant, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information;

electrically energizing a casing of the wellbore;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore; and

determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations, wherein the electrically conductive proppant comprises a coating of electrically conductive material.

7. The method of claim 6 , wherein the electrically conductive material comprises aluminum, copper, nickel, and phosphorous and any alloy or mixture thereof, pyrolytic carbon, carbon black, graphite, coke breeze, carbon fiber, and carbon nanotubes and combination thereof.

8. The method of claim 6 , wherein the coating of electrically conductive material is non-uniform.

9. The method of claim 8 , wherein less than 95% of an outer surface of each electrically conductive proppant particle is coated with the electrically conductive material.

10. A method, comprising:

performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor array geometry to be used in a wellbore that extends from a surface of the earth into a subterranean formation having a fracture that is at least partially filled with an electrically conductive proppant, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information;

electrically energizing a casing of the wellbore;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore; and

determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations, wherein the electrically conductive proppant is mixed with non-electrically conductive proppant to provide a proppant pack, and wherein the proppant pack comprises at least 40 wt % non-electrically conductive proppant.

11. A method, comprising:

performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor array geometry to be used in a wellbore that extends from a surface of the earth into a subterranean formation having a fracture that is at least partially filled with an electrically conductive proppant, wherein the numerical simulations are based upon an earth model determined from geophysical IOU and/or geological information;

electrically energizing a casing of the wellbore;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore; and

determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations, wherein the electrically conductive proppant is mixed with non-electrically conductive proppant to provide a proppant pack, and wherein the electrically conductive proppant comprises a uniform coating of electrically conductive material.

12. A method of fracturing a subterranean formation, comprising:

introducing a downhole tool comprising an energizing point and a sensor into a casing of a wellbore extending into the subterranean formation;

electrically energizing the casing of the wellbore from the energizing point of the downhole tool;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses with the sensor in the wellbore to provide a first measurement;

injecting a hydraulic fluid into the wellbore at a rate and pressure sufficient to open a fracture in the subterranean formation;

injecting into the fracture a fluid containing a plurality of sintered, substantially round and spherical particles, each having a coating of an electrically conductive material having a thickness of at least 10 nm formed on an outer surface of the sintered, substantially round and spherical particles, wherein less than 90% of the outer surfaces of each of the sintered, substantially round and spherical particles are coated with the electrically conductive material and wherein the electrically conductive material is nickel;

forming a proppant pack of the plurality of sintered, substantially round and spherical particles inside the fracture;

reintroducing the downhole tool into the wellbore extending into the subterranean formation;

electrically energizing the casing of the wellbore from the energizing point of the downhole tool;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses with the sensor in the wellbore to provide a first measurement to provide a second measurement; and

determining a location of the electrically conductive proppant through comparison of the first and second measurements.

13. A method of fracturing a subterranean formation, comprising:

introducing a downhole tool comprising an energizing point and a sensor into a casing of a wellbore extending into the subterranean formation;

electrically energizing the casing of the wellbore from the energizing point of the downhole tool;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses with the sensor in the wellbore to provide a first measurement;

injecting a hydraulic fluid into the wellbore at a rate and pressure sufficient to open a fracture in the subterranean formation;

injecting into the fracture a fluid containing a plurality of sintered, substantially round and spherical particles, each having a coating of an electrically conductive material having a thickness of at least 10 nm formed on an outer surface of the sintered, substantially round and spherical particles;

forming a proppant pack of the plurality of sintered, substantially round and spherical particles inside the fracture;

reintroducing the downhole tool into the wellbore extending into the subterranean formation;

electrically energizing the casing of the wellbore from the energizing point of the downhole tool;

measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses with the sensor in the wellbore to provide a first measurement to provide a second measurement;

determining a location of the electrically conductive proppant through comparison of the first and second measurements;

prior to injecting the hydraulic fluid into wellbore, performing one or more numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor location to be used in the wellbore, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information; and

analyzing the three dimensional (x, y, and z) components with imaging methods including an inversion algorithm based on Maxwell's equations for electromagnetism and/or electromagnetic holography to determine the location of the proppant pack, wherein, in the electromagnetic holography, the electric and/or magnetic field responses and a source wave form are projected into an earth volume to form an image of proppant pack using constructive and destructive interferences.

14. The method of claim 13 , wherein measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses further comprises measuring an induced polarization response at or near the outer surfaces of the electrically conductive proppant.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jun 27, 2019
From: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 049612/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2018
From: CANNAN, CHAD; BARTEL, LEWIS; ROPER, TODD
To: CARBO CERAMICS, INC.
Reel/Frame 044607/0415 →
Continuity (12)
Continuation In Part 15130732 · Apr 15, 2016
Continuation In Part 14942304 · Nov 16, 2015
Continuation In Part 15498266
Continuation In Part 14826965 · Aug 14, 2015
Continuation In Part 14629004 · Feb 23, 2015
Continuation In Part 14593447 · Jan 9, 2015
Continuation In Part 14572486 · Dec 16, 2014
Continuation PCTUS2014010228 · Jan 3, 2014
Continuation 14147372 · Jan 3, 2014
Provisional Application 62148422 · Apr 16, 2015
Provisional Application 61749093 · Jan 4, 2013
Related Publication 20170226411A1 · Aug 10, 2017
Cited By (1)
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