IP Library Granted Patent US 10,868,293
Granted Patent B2
US 10,868,293 · App. 16/663,177 · Granted Dec 15, 2020

Treating sulfide glass surfaces and making solid state laminate electrode assemblies

Inventors: Steven J. Visco (Berkeley, CA); Vitaliy Nimon (San Francisco, CA); Yevgeniy S. Nimon (Danville, CA); Bruce D. Katz (Moraga, CA); Richard L. Swisher (Northfield, MN)
Assignee: POLYPLUS BATTERY COMPANY
H01M4/0423C03C17/3626C03C17/3649C03C17/3671C23C14/0641C23C14/24C23C14/34C23C14/48H01M4/0407H01M4/1395H01M4/382H01M4/628H01M10/052H01M10/0562C03C2218/151H01M2300/0068
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Quick Facts
Patent No.
US 10,868,293
App. No.
16/663,177
Granted
Dec 15, 2020
Kind
B2
Abstract

Methods for making solid-state laminate electrode assemblies include methods of forming a solid electrolyte interphase (SEI) by ion implanting nitrogen and/or phosphorous into the glass surface by ion implantation.

Claims (14)

1. A method for making a solid-state laminate electrode assembly, the method comprising:

i) providing a lithium ion conducting sulfide glass substrate, the substrate comprising a sulfide glass solid electrolyte sheet having room temperature Li ion conductivity of at least 10 −5 S/cm, the sulfide glass substrate having first and second major surfaces;

ii) injecting nitrogen and/or phosphorous into the first surface of the sulfide glass substrate, wherein the nitrogen and/or phosphorous penetrates the glass surface forming an implanted zone; and

iii) evaporating lithium metal onto the implanted zone of the sulfide glass substrate; wherein at least a portion of the evaporated lithium reacts with the injected nitrogen and/or phosphorous to form a solid electrolyte interphase (SEI) layer comprising lithium and one or both of nitrogen and phosphorous.

2. The method of claim 1 , wherein the implanted zone is substantially uniform and the SEI layer is continuous.

3. The method of claim 1 , wherein the SEI comprises lithium nitride.

4. The method of claim 1 , wherein the SEI comprises lithium phosphide.

5. The method of claim 1 , wherein the SEI is a continuous layer of a lithium nitride and/or lithium phosphide compound.

6. The method of claim 1 , wherein the injecting is performed by ion implantation using a nitrogen and/or phosphorous ion gun.

7. The method of claim 1 , wherein the nitrogen and/or phosphorous ion implantation zone is not greater than 10 nm deep.

8. The method of claim 1 , wherein the nitrogen and/or phosphorous ion implantation zone is not greater than 10-100 nm deep.

9. The method of claim 1 , wherein the nitrogen and/or phosphorous ion implantation zone is not greater than 100-1000 nm deep.

10. The method of claim 1 , wherein the injecting and the lithium evaporation takes place simultaneously.

11. The method of claim 10 , comprising injecting nitrogen and/or phosphorous onto the glass surface prior to lithium evaporation; simultaneously injecting and evaporating lithium metal; and, stopping the nitrogen injection while continuing the evaporation.

Assignments (2)
CONFIRMATORY LICENSE Recorded Mar 19, 2021
From: POLYPLUS BATTERY COMPANY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 055664/0503 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2020
From: VISCO, STEVEN J.; NIMON, VITALIY; NIMON, YEVGENIY S.; KATZ, BRUCE D.; SWISHER, RICHARD L.
To: POLYPLUS BATTERY COMPANY
Reel/Frame 051533/0880 →
Continuity (7)
Continuation In Part 16341874
Continuation In Part 16012588 · Jun 19, 2018
Provisional Application 62669592 · May 10, 2018
Provisional Application 62620958 · Jan 23, 2018
Provisional Application 62534624 · Jul 19, 2017
Provisional Application 62529732 · Jul 7, 2017
Related Publication 20200127275A1 · Apr 23, 2020
Cited By (7)
US 12,237,511 US 12,294,050 US 12,294,051 US 12,374,717 US 12,454,478 US 12,482,827 US 12,482,857