IP Library Granted Patent US 11,417,576
Granted Patent B2
US 11,417,576 · App. 16/678,058 · Granted Aug 16, 2022

Seal for microelectronic assembly

Inventors: Rajesh Katkar (San Jose, CA); Liang Wang (Milpitas, CA); Cyprian Emeka Uzoh (San Jose, CA); Shaowu Huang (Sunnyvale, CA); Guilian Gao (San Jose, CA); Ilyas Mohammed (Santa Clara, CA)
Assignee: Invensas Bonding Technologies, Inc.
H01L23/10B81B7/0032B81B7/0074B81C1/00261B81C1/00269B81C1/00333H01L23/02H01L23/04H01L23/053B81C2203/038
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Quick Facts
Patent No.
US 11,417,576
App. No.
16/678,058
Filed
Nov 8, 2019
Granted
Aug 16, 2022
Kind
B2
Art Unit
2893
USPC
257/415
Abstract

Representative implementations of techniques and devices provide seals for sealing the joints of bonded microelectronic devices as well as bonded and sealed microelectronic assemblies. Seals are disposed at joined surfaces of stacked dies and wafers to seal the joined surfaces. The seals may be disposed at an exterior periphery of the bonded microelectronic devices or disposed within the periphery using the various techniques.

Claims (26)

1. A microelectronic assembly, comprising:

a first microelectronic component bonded at a first insulating surface to a second insulating surface of a second microelectronic component, the first insulating surface and the second insulating surface forming a bond joint where the first insulating surface and the second insulating surface make contact; and

a seal extending at least to the bond joint, the seal comprising a metallic material and sealing the bond joint between the first microelectronic component and the second microelectronic component, wherein the seal is continuous within a periphery of at least one of the first microelectronic component and the second microelectronic component.

2. The microelectronic assembly of claim 1 , further comprising a cavity disposed at the bond joint between the first microelectronic component and the second microelectronic component, the cavity formed by a portion of the first microelectronic component and a portion of the second microelectronic component, and wherein the seal is continuous around a periphery of the cavity.

3. The microelectronic assembly of claim 1 , wherein the seal comprises a hermetic seal arranged to prevent fluid leakage at the bond joint greater than 1×10 −6 atm-cm3 per second.

4. The microelectronic assembly of claim 1 , wherein the microelectronic assembly comprises a microelectromechanical systems (MEMS) device.

5. The microelectronic assembly of claim 1 , wherein the seal extends through a thickness of the second microelectronic component and extends partially through the first microelectronic component.

6. The microelectronic assembly of claim 5 , wherein the seal is a filled seal filled with the metallic material.

7. The microelectronic assembly of claim 5 , wherein the seal is a conformal seal having a layer of the metallic material conformally disposed on surfaces of a channel that extends through the thickness of the second microelectronic component and extends partially through the first microelectronic component.

8. The microelectronic assembly of claim 5 , further comprising a third microelectronic component coupled to the second microelectronic component such that the second microelectronic component is positioned between he first microelectronic component and the third microelectronic component.

9. The microelectronic assembly of claim 8 , wherein the third microelectronic component comprises a logic device.

10. The microelectronic assembly of claim 9 , wherein the first microelectronic component comprises a cavity die and the second microelectronic component comprises a microelectromechanical systems (MEMS) die.

11. The microelectronic assembly of claim 8 , wherein the second microelectronic component is bonded to the third microelectronic component by way of a polymeric material.

12. The microelectronic assembly of claim 8 , wherein the first microelectronic component is bonded to the second microelectronic component using an adhesive-less, room temperature, covalent bonding technique, and wherein the second microelectronic component is bonded to the third microelectronic component using an adhesive-less, room temperature, covalent bonding technique.

13. A microelectronic assembly, comprising:

a first microelectronic component bonded at a first insulating surface to a second insulating surface of a second microelectronic component, the first insulating surface and the second insulating surface forming a bond joint where the first insulating surface and the second insulating surface make contact; and

a seal disposed over the bond joint, the seal comprising a metallic material and sealing the bond joint between the first microelectronic component and the second microelectronic component, wherein the seal is continuous over a periphery of at least one of the first microelectronic component and the second microelectronic component.

14. A microelectronic assembly, comprising:

a first microelectronic component bonded at a first insulating surface to a second insulating surface of a second microelectronic component, the first insulating surface and the second insulating surface forming a bond joint where the first insulating surface and the second insulating surface make contact; and

a seal extending at least to the bond joint, the seal comprising a metallic material and sealing the bond joint between the first microelectronic component and the second microelectronic component,

wherein the first insulating surface is directly and covalently bonded to the second insulating surface without an adhesive by way of a room temperature covalent bond.

15. The microelectronic assembly of claim 14 , further comprising a cavity disposed at the bond joint between the first microelectronic component and the second microelectronic component, the cavity formed by a portion of the first microelectronic component and a portion of the second microelectronic component.

16. The microelectronic assembly of claim 14 , wherein the seal extends through a thickness of the second microelectronic component and extends partially through the first microelectronic component.

17. The microelectronic assembly of claim 14 , wherein the seal is a filled seal filled with the metallic material.

18. The microelectronic assembly of claim 14 , wherein the seal is a conformal seal having a layer of the metallic material conformally disposed on surfaces of a channel that extends through a thickness of the second microelectronic component and extends partially through the first microelectronic component.

19. The microelectronic assembly of claim 14 , wherein the seal comprises a hermetic seal arranged to prevent fluid leakage at the bond joint greater than 1×10 −6 atm-cm3 per second.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2025
From: KATKAR, RAJESH; WANG, LIANG; UZOH, CYPRIAN EMEKA; HUANG, SHAOWU; GAO, GUILIAN; MOHAMMED, ILYAS
To: INVENSAS BONDING TECHNOLOGIES, INC.
Reel/Frame 072606/0249 →
CHANGE OF NAME Recorded Oct 20, 2025
From: INVENSAS BONDING TECHNOLOGIES, INC.
To: ADEIA SEMICONDUCTOR BONDING TECHNOLOGIES INC.
Reel/Frame 073173/0507 →
SECURITY INTEREST Recorded Jun 1, 2020
From: ROVI SOLUTIONS CORPORATION; ROVI TECHNOLOGIES CORPORATION; ROVI GUIDES, INC.; TIVO SOLUTIONS INC.; VEVEO, INC.; INVENSAS CORPORATION; INVENSAS BONDING TECHNOLOGIES, INC.; TESSERA, INC.; TESSERA ADVANCED TECHNOLOGIES, INC.; DTS, INC.; PHORUS, INC.; IBIQUITY DIGITAL CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053468/0001 →
Continuity (3)
Division 15920759 · Mar 14, 2018
Provisional Application 62474478 · Mar 21, 2017
Related Publication 20200140268A1 · May 7, 2020
Cited By (4)
US 12,322,667 US 12,374,641 US 12,381,119 US 12,690,488