IP Library Granted Patent US 11,515,057
Granted Patent B2
US 11,515,057 · App. 17/062,788 · Granted Nov 29, 2022

High optical transparent two-dimensional electronic conducting system and process for generating same

Inventors: Muhammad Ashraful Alam (West Lafayette, IN); Ruiyi Chen (Hangzhou, CN); Suprem R. Das (West Lafayette, IN); David B. Janes (West Lafayette, IN); Changwook Jeong (West Lafayette, IN); Mark Lundstrom (Lafayette, IN)
Assignee: Purdue Research Foundation
H01B1/02B82Y10/00B82Y40/00G02F1/13439H01B1/04H01L29/1606H01L29/413H01L31/028H01L31/022466H01L31/022491H01L31/1864H01L31/1884H01L51/442G02F2202/36Y02E10/547Y02E10/549Y10T428/2438
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Quick Facts
Patent No.
US 11,515,057
App. No.
17/062,788
Granted
Nov 29, 2022
Kind
B2
Abstract

Hybrid transparent conducting materials are disclosed which combine a polycrystalline film and conductive nanostructures, in which the polycrystalline film is “percolation doped” with the conductive nanostructures. The polycrystalline film preferably is a single atomic layer thickness of polycrystalline graphene, and the conductive nanostructures preferably are silver nanowires.

Claims (33)

1. A method for forming a hybrid film for a transparent conducting electrode, the method comprising:

depositing a single-layer polycrystalline graphene film on an intermediate substrate;

transferring the single-layer polycrystalline graphene film onto a transparent substrate; and

randomly dispersing conductive nanowires on the single-layer polycrystalline graphene film to form a stack in which the single-layer polycrystalline graphene film is positioned between the randomly dispersed conductive nanowires and the transparent substrate.

2. The method of claim 1 , wherein the transparent substrate comprises quartz.

3. The method of claim 1 , wherein the transparent substrate comprises polyethylene terephthalate.

4. The method of claim 1 , wherein the intermediate substrate comprises copper foil, and wherein the method further comprising removing the copper foil from the single-layer polycrystalline graphene film by etching in an iron nitrate solution.

5. The method of claim 1 , further comprising:

coating the single-layer polycrystalline graphene film with a carrier layer;

removing the intermediate substrate from the single-layer polycrystalline graphene film after coating the single-layer polycrystalline graphene film with the carrier layer;

using the carrier layer to transfer the single-layer polycrystalline graphene film onto the quartz substrate; and

removing the carrier layer prior to randomly dispersing the conductive nanowires on the single-layer polycrystalline graphene film.

6. The method of claim 5 , wherein the carrier layer comprises poly(methyl methacrylate).

7. The method of claim 1 , wherein the conductive nanowires are silver nanowires having diameters between 70-110 nanometers and lengths between 20-60 micrometers.

8. The method of claim 1 , wherein randomly dispersing the conductive nanowires on the single-layer polycrystalline graphene film comprises drop casting a suspension comprising the conductive nanowires dispersed in isopropyl alcohol.

9. The method of claim 8 , wherein the suspension includes 0.1 milligrams of the conductive nanowires per milliliter of the isopropyl alcohol.

10. The method of claim 1 , further comprising annealing the stack.

11. A method for forming a hybrid film for a transparent conducting electrode, the method comprising:

depositing a single-layer polycrystalline graphene film on an intermediate substrate;

randomly dispersing conductive nanowires on a transparent substrate; and

transferring the single-layer polycrystalline graphene film onto the conductive nanowires and the transparent substrate to form a stack in which the randomly dispersed conductive nanowires are positioned between the single-layer polycrystalline graphene film and the transparent substrate.

12. The method of claim 11 , wherein the transparent substrate comprises quartz.

13. The method of claim 11 , wherein the transparent substrate comprises polyethylene terephthalate.

14. The method of claim 11 , wherein the intermediate substrate comprises copper foil, and wherein the method further comprising removing the copper foil from the single-layer polycrystalline graphene film by etching in an iron nitrate solution.

15. The method of claim 11 , further comprising:

coating the single-layer polycrystalline graphene film with a carrier layer;

removing the intermediate substrate from the single-layer polycrystalline graphene film after coating the single-layer polycrystalline graphene film with the carrier layer; and

using the carrier layer to transfer the single-layer polycrystalline graphene film onto the conductive nanowires and the quartz substrate.

16. The method of claim 15 , wherein the carrier layer comprises poly(methyl methacrylate).

17. The method of claim 11 , wherein the conductive nanowires are silver nanowires having diameters between 70-110 nanometers and lengths between 20-60 micrometers.

18. The method of claim 11 , wherein randomly dispersing the conductive nanowires on the single-layer polycrystalline graphene film comprises drop casting a suspension comprising the conductive nanowires dispersed in isopropyl alcohol.

19. The method of claim 18 , wherein the suspension includes 0.1 milligrams of the conductive nanowires per milliliter of the isopropyl alcohol.

20. The method of claim 11 , further comprising annealing the stack.

Assignments (1)
CONFIRMATORY LICENSE Recorded May 7, 2021
From: PURDUE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 056180/0927 →
Continuity (5)
Continuation 16589393 · Oct 1, 2019
Division 15332938 · Oct 24, 2016
Continuation 13919049 · Jun 17, 2013
Provisional Application 61660520 · Jun 15, 2012
Related Publication 20210118588A1 · Apr 22, 2021