IP Library Granted Patent US 11,257,630
Granted Patent B2
US 11,257,630 · App. 17/101,001 · Granted Feb 22, 2022

Primary nanoparticle fabrication

Inventor: David L. Frank (Highland Beach, FL)
Assignee: Blue Horizons Innovations, LLC
H01G11/12C01G23/002C01G23/006H01G4/0085H01G4/12H01G4/1227H01G4/30H01G11/72H01L28/40H01L28/55H01M50/116C01P2002/34C01P2004/00C01P2004/64H01G4/1218H01G4/1281H01G4/232H01G4/38H01M2220/30Y02E60/10Y02T10/70
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Quick Facts
Patent No.
US 11,257,630
App. No.
17/101,001
Granted
Feb 22, 2022
Kind
B2
Abstract

According to a novel fabrication method, a new composition of matter includes a large percentage (e.g., 75% or higher percentage) of primary nanoparticles in the new composition of matter. The novel fabrication method reduces the size of nanoparticle clusters in material of the new composition of matter, allows fabrication of specific nanoparticle cluster sizes, and allows fabrication of primary nanoparticles. This new composition of matter can include a high permittivity and high resistivity dielectric compound. This new composition of matter, according to certain examples, has high permittivity, high resistivity, and low leakage current. In certain examples, the new composition of matter constitutes a dielectric energy storage device that is a battery with very high energy density, high operating voltage per cell, and an extended battery life cycle.

Claims (25)

1. A method of fabrication of material that includes reduced size of nanoparticle grouping, the method comprises:

subjecting one or more calcine heated nanoparticle groupings to a dissolving pH solution, where the pH of the dissolving pH solution is adjusted to dissolve nanoparticle interconnections at interfaces of a plurality of nanoparticles in the one or more nanoparticle groupings;

agitation of the plurality of nanoparticles in the dissolving pH solution;

separating the plurality of nanoparticles from the dissolving pH solution;

placing the plurality of nanoparticles in a pH matching solution, where a pH of the pH matching solution is adjusted to match an iso-electric point of the plurality of nanoparticles;

adding a surfactant to the pH matching solution with the plurality of nanoparticles to separate the plurality of nanoparticles, coat with the surfactant the separated plurality of nanoparticles, and maintain nanoparticle separation in the separated plurality of nanoparticles; and

agitation of the plurality of nanoparticles and surfactant in the pH matching solution to yield at least one of clustered nanoparticles or primary nanoparticles; and

forming a matrix composed of one or more of the clustered nanoparticles or primary nanoparticles of calcium copper titanate (CCTO) that are embedded in SiO 2 .

2. The method of fabrication of claim 1 , wherein at least one nanoparticle grouping comprises one or more of an agglomerate, an aggregate, or a cluster of nanoparticles.

3. The method of fabrication of claim 1 , wherein the dissolving pH solution comprises a liquid with a pH of from −2.0 to 12.0 to dissolve the nanoparticle interconnections.

4. The method of fabrication of claim 1 , wherein the dissolving pH solution comprises ethanol with a pH of from −2.0 to 12.0 to dissolve the nanoparticle interconnections.

5. The method of fabrication of claim 1 , wherein the dissolving pH solution comprises distilled water with a pH of from −2.0 to 12.0 to dissolve the nanoparticle interconnections.

6. The method of fabrication of claim 1 , wherein the dissolving pH solution is comprised of a liquid with a pH of between −2.0 to 12.0 to dissolve the nanoparticle interconnections and a surfactant to coat the separated plurality of nanoparticles.

7. The method of fabrication of claim 1 , wherein the agitation is performed by at least one of stirring, ball milling, bead milling, sonification, or jet microfluidics.

8. The method of fabrication of claim 1 , wherein a heated surface of one or more of the calcine heated nanoparticle groupings becomes soft and forms a hard interconnection between the plurality of nanoparticles in the one or more calcine heated nanoparticle groupings at an interfacial contact of the plurality of nanoparticles when cooled.

9. The method of fabrication of claim 1 , wherein the one or more calcine heated nanoparticle groupings includes one or more agglomerated nanoparticles and/or aggregated nanoparticles, formed as a Van der Waals formation of nanoparticles.

10. The method of fabrication of claim 1 , wherein the one or more calcine heated nanoparticle groupings includes one or more agglomerated nanoparticles and/or aggregated nanoparticles, formed as one or more of:

an ionic bond between oxygen atoms of adjacent nanoparticles; or

a covalent bond between metal and non-metal atoms of adjacent nanoparticles.

11. The method of fabrication of claim 1 , wherein the one or more calcine heated nanoparticle groupings includes one or more agglomerated nanoparticles and/or aggregated nanoparticles, formed as a metallic bond between atoms of adjacent nanoparticles.

12. The method of fabrication of claim 1 , wherein one of the one or more calcine heated nanoparticle groupings is reduced to primary nanoparticles.

13. The method of fabrication of claim 1 , wherein an agglomeration of nanoparticles is reduced to nanoparticle clusters of ten individual nanoparticles or less.

14. The method of fabrication of claim 1 , wherein the plurality of nanoparticles includes at least one primary nanoparticle that comprises perovskite material.

15. The method of fabrication of claim 1 , wherein the plurality of nanoparticles includes perovskite materials applied in a dielectric energy storage material.

16. The method of fabrication of claim 1 , wherein a matrix is composed of reduced one or more nanoparticle groupings that are embedded in another material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2020
From: FRANK, DAVID L.
To: BLUE HORIZONS INNOVATIONS,LLC
Reel/Frame 054440/0478 →
Continuity (41)
Continuation In Part 16824364 · Mar 19, 2020
Continuation In Part 16453722 · Jun 26, 2019
Division 15660613 · Jul 26, 2017
Continuation In Part 15168042 · May 28, 2016
Continuation In Part 14903040
Provisional Application 63081523 · Sep 22, 2020
Provisional Application 63069113 · Aug 23, 2020
Provisional Application 63056662 · Jul 26, 2020
Provisional Application 62958799 · Jan 9, 2020
Provisional Application 62942154 · Dec 1, 2019
Provisional Application 62916308 · Oct 17, 2019
Provisional Application 62912420 · Oct 8, 2019
Provisional Application 62891306 · Aug 24, 2019
Provisional Application 62859739 · Jun 11, 2019
Provisional Application 62836812 · Apr 22, 2019
Provisional Application 62820971 · Mar 20, 2019
Provisional Application 62514627 · Jun 2, 2017
Provisional Application 62462490 · Feb 23, 2017
Provisional Application 62446763 · Jan 16, 2017
Provisional Application 62394247 · Sep 14, 2016
Provisional Application 62323647 · Apr 16, 2016
Provisional Application 62297982 · Feb 22, 2016
Provisional Application 62293910 · Feb 11, 2016
Provisional Application 62289283 · Jan 31, 2016
Provisional Application 62277598 · Jan 12, 2016
Provisional Application 62271923 · Dec 28, 2015
Provisional Application 62271996 · Dec 28, 2015
Provisional Application 62174004 · Jun 11, 2015
Provisional Application 62168768 · May 30, 2015
Provisional Application 61983407 · Apr 23, 2014
Provisional Application 61931754 · Jan 27, 2014
Provisional Application 61910921 · Dec 2, 2013
Provisional Application 61893832 · Oct 21, 2013
Provisional Application 61875076 · Sep 8, 2013
Provisional Application 61863032 · Aug 7, 2013
Provisional Application 61863042 · Aug 7, 2013
Provisional Application 61862210 · Aug 5, 2013
Provisional Application 61958330 · Jul 25, 2013
Provisional Application 61958169 · Jul 22, 2013
Provisional Application 61957517 · Jul 6, 2013
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