IP Library › Granted Patent US 12,531,310
Granted Patent B2
US 12,531,310 · App. 17/273,238 · Granted Jan 20, 2026

Separator for lithium secondary battery, and lithium secondary battery including same

Inventors: Yeonjoo Choi (Yongin-si, KR); Gain Kim (Yongin-si, KR); Yangseob Kim (Yongin-si, KR); Yongkyoung Kim (Yongin-si, KR); Dongwan Seo (Yongin-si, KR); Jungyoon Lee (Yongin-si, KR); Hyeonsun Choi (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M50/42H01M10/0525H01M50/434H01M50/443H01M50/446H01M50/451
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,531,310
App. No.
17/273,238
Granted
Jan 20, 2026
Kind
B2
Abstract

Disclosed is a separator for a lithium secondary battery including a porous substrate, and a coating layer on at least one surface of the porous substrate, wherein the coating layer includes an acrylic copolymer including a first structural unit derived from (meth)acrylamide, and a second structural unit including at least one of a structural unit derived from (meth)acrylic acid and (meth)acrylate, and a structural unit derived from (meth)acrylamidosulfonic acid and a salt thereof, the first structural unit is included in an amount of 55 mol % to 95 mol % with respect to 100 mol % of the acrylic copolymer, and the second structural unit is included in an amount of 5 mol % to 45 mol % with respect to 100 mol % of the acrylic copolymer, and a lithium secondary battery including the same.

Claims (38)

1 . A separator for a lithium secondary battery, comprising

a porous substrate, and

a coating layer on at least one surface of the porous substrate,

wherein the coating layer comprises an acrylic copolymer,

wherein the acrylic copolymer is represented by Chemical Formula 7,

wherein in Chemical Formula 7,

R 8 to R 10 are independently hydrogen or a methyl group,

R 11 is hydrogen or a C1 to C6 alkyl group,

L 2 is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C3 to C20 heterocyclic group,

b is one of integers of 0 to 2,

M is an alkali metal selected from lithium, sodium, potassium, rubidium, and cesium,

0.55≤m≤0.95, 0.05≤(l+n)≤0.45, l+m+n=1, and 0<n, and

wherein a thickness ratio of a thickness of the coating layer to a thickness of the porous substrate is 0.1 to 0.2.

2 . The separator of claim 1 , wherein in Chemical Formula 7, 0.90≤m≤0.95, and 0≤l≤0.05, and 0<n≤0.05.

3 . The separator of claim 1 , wherein a weight average molecular weight of the acrylic copolymer is 350,000 to 970,000.

4 . The separator of claim 1 , wherein the coating layer comprises inorganic particles.

5 . The separator of claim 4 , wherein a weight ratio of the acrylic copolymer to the inorganic particles is from 1:20 to 1:40.

6 . The separator of claim 4 , wherein the inorganic particles comprise Al 2 O 3 , SiO 2 , TiO 2 , SnO 2 , CeO 2 , MgO, NiO, CaO, GaO, ZnO, ZrO 2 , Y 2 O 3 , SrTiO 3 , BaTiO 3 , Mg(OH) 2 , boehmite, or a combination thereof.

7 . The separator of claim 1 , wherein a thickness of the coating layer is 1 μm to 5 μm.

8 . A lithium secondary battery comprising

a positive electrode, a negative electrode, and the separator of claim 1 between the positive electrode and the negative electrode.

9 . A separator for a lithium secondary battery, comprising

a porous substrate, and

a coating layer on at least one surface of the porous substrate, wherein the coating layer comprises an acrylic copolymer and inorganic particles,

wherein the acrylic copolymer is represented by Chemical Formula 7,

in Chemical Formula 7,

R 8 to R 10 are independently hydrogen or a methyl group,

R 11 is hydrogen or a C1 to C6 alkyl group,

L 2 is a substituted or unsubstituted C1 to C10 alkylene group, a substituted or unsubstituted C3 to C20 cycloalkylene group, a substituted or unsubstituted C6 to C20 arylene group, or a substituted or unsubstituted C3 to C20 heterocyclic group,

b is one of integers of 0 to 2,

M is an alkali metal selected from lithium, sodium, potassium, rubidium, and cesium,

0.9≤m≤0.95, 0≤l≤0.05, 0<n≤0.05, and l+m+n=1, and

wherein a weight ratio of the acrylic copolymer to the inorganic particles is from 1:20 to 1:40.

10 . The separator of claim 9 , wherein a weight average molecular weight of the acrylic copolymer is 350,000 to 970,000.

11 . The separator of claim 9 , wherein the inorganic particles comprise Al 2 O 3 , SiO 2 , TiO 2 , SnO 2 , CeO 2 , MgO, NiO, CaO, GaO, ZnO, ZrO 2 , Y 2 O 3 , SrTiO 3 , BaTiO 3 , Mg(OH) 2 , boehmite, or a combination thereof.

12 . The separator of claim 9 , wherein a thickness of the coating layer is 1 μm to 5 μm.

13 . A lithium secondary battery comprising

a positive electrode, a negative electrode, and the separator of claim 9 between the positive electrode and the negative electrode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2021
From: CHOI, YEONJOO; KIM, GAIN; KIM, YANGSEOB; KIM, YONGKYOUNG; SEO, DONGWAN; LEE, JUNGYOON; CHOI, HYEONSUN
To: SAMSUNG SDI CO., LTD.
Reel/Frame 055483/0294 →
Priority Claims (1)
KR 10-2018-0111702 · Sep 18, 2018 · national
Continuity (1)
Related Publication 20210226299A1 · Jul 22, 2021
References Cited (187)
US 20060263693A1 · Kim et al. · 2006 [cited by applicant]
US 20100233409A1 · Kamiya et al. · 2010 [cited by applicant]
US 20110318630A1 · Wakizaka et al. · 2011 [cited by applicant]
US 20120115036A1 · Lee et al. · 2012 [cited by applicant]
US 20130017429A1 · Ha et al. · 2013 [cited by applicant]
US 20130224555A1 · Hong et al. · 2013 [cited by applicant]
US 20130252066A1 · Yeou et al. · 2013 [cited by applicant]
US 20130302661A1 · Kim et al. · 2013 [cited by applicant]
US 20130323569A1 · Yeou et al. · 2013 [cited by applicant]
US 20130330590A1 · Toyoda · 2013 [cited by applicant]
US 20140050965A1 · Ha et al. · 2014 [cited by applicant]
US 20140120402A1 · Yu et al. · 2014 [cited by applicant]
US 20140186680A1 · Kim et al. · 2014 [cited by applicant]
US 20140272532A1 · Park et al. · 2014 [cited by applicant]
US 20150010815A1 · Chung et al. · 2015 [cited by applicant]
US 20150030933A1 · Goetzen et al. · 2015 [cited by applicant]
US 20150050554A1 · Fukumine et al. · 2015 [cited by applicant]
US 20150111086A1 · Arnold et al. · 2015 [cited by applicant]
US 20160013465A1 · Akiike · 2016 [cited by applicant]
US 20160141581A1 · Sasaki et al. · 2016 [cited by applicant]
US 20160149184A1 · Nam et al. · 2016 [cited by applicant]
US 20160149190A1 · Fukuchi · 2016 [cited by applicant]
US 20160344007A1 · Toyoda et al. · 2016 [cited by applicant]
US 20170162848A1 · Pan et al. · 2017 [cited by applicant]
US 20170200932A1 · Sasaki et al. · 2017 [cited by applicant]
US 20170301903A1 · Choi et al. · 2017 [cited by applicant]
US 20170326863A1 · Wang et al. · 2017 [cited by applicant]
US 20170338461A1 · Seo et al. · 2017 [cited by applicant]
US 20180053963A1 · Tanaka · 2018 [cited by applicant]
US 20180114966A1 · Yasuda et al. · 2018 [cited by applicant]
US 20180337381A1 · Seo et al. · 2018 [cited by applicant]
US 20180351149A1 · Akiike et al. · 2018 [cited by applicant]
US 20180358649A1 · Inoue et al. · 2018 [cited by applicant]
US 20190013504A1 · Choi et al. · 2019 [cited by applicant]
US 20190106521A1 · Takamatsu · 2019 [cited by applicant]
US 20190245183A1 · Jeong et al. · 2019 [cited by applicant]
US 20200388808A1 · Choi et al. · 2020 [cited by applicant]
US 20210226299A1 · Choi et al. · 2021 [cited by applicant]
US 20210234235A1 · Kang et al. · 2021 [cited by applicant]
US 20220013859A1 · Kim et al. · 2022 [cited by applicant]
US 20220029244A1 · Kim et al. · 2022 [cited by applicant]
US 20220037739A1 · Lee et al. · 2022 [cited by applicant]
US 20220037741A1 · Lee et al. · 2022 [cited by applicant]
US 20220102810A1 · Kim et al. · 2022 [cited by applicant]
CN 1855584A · 2006 [cited by applicant]
CN 102770984A · 2012 [cited by applicant]
CN 102893427A · 2013 [cited by applicant]
CN 103390740A · 2013 [cited by applicant]
CN 103718336A · 2014 [cited by applicant]
CN 103857732A · 2014 [cited by applicant]
CN 104277746A · 2015 [cited by applicant]
CN 104521031A · 2015 [cited by applicant]
CN 105324868A · 2016 [cited by applicant]
CN 105378989A · 2016 [cited by applicant]
CN 105440770A · 2016 [cited by applicant]
CN 105531854A · 2016 [cited by applicant]
CN 105934838A · 2016 [cited by applicant]
CN 106328865A · 2017 [cited by applicant]
CN 106463675A · 2017 [cited by applicant]
CN 107394087A · 2017 [cited by applicant]
CN 107851765A · 2018 [cited by applicant]
CN 108155328A · 2018 [cited by applicant]
CN 108305970A · 2018 [cited by applicant]
CN 108463904A · 2018 [cited by applicant]
CN 108666499A · 2018 [cited by applicant]
CN 108963148A · 2018 [cited by applicant]
CN 109037564A · 2018 [cited by applicant]
CN 109075291A · 2018 [cited by applicant]
CN 109103397A · 2018 [cited by applicant]
CN 113228397A · 2021 [cited by applicant]
EP 2549564A2 · 2013 [cited by applicant]
EP 2779277A1 · 2014 [cited by applicant]
EP 3246969A1 · 2017 [cited by applicant]
EP 3588636A1 · 2020 [cited by applicant]
EP 3748730A1 · 2020 [cited by applicant]
EP 3855529A1 · 2021 [cited by applicant]
EP 3902027A1 · 2021 [cited by applicant]
EP 3902028A1 · 2021 [cited by applicant]
EP 3905381A · 2021 [cited by applicant]
EP 3907781A1 · 2021 [cited by applicant]
JP 03175023A · 1991 [cited by applicant]
JP 2011832A · 2011 [cited by applicant]
JP 20115670A · 2011 [cited by applicant]
JP 2014225410A · 2014 [cited by applicant]
JP 2014229406A · 2014 [cited by applicant]
JP 2015088253A · 2015 [cited by applicant]
JP 201588253A · 2015 [cited by applicant]
JP 2016105398A · 2016 [cited by applicant]
JP 2017050149A · 2017 [cited by applicant]
JP 2017103206A · 2017 [cited by applicant]
JP 201826266A · 2018 [cited by applicant]
JP 2018026266A · 2018 [cited by third party]
JP 201834496A · 2018 [cited by applicant]
JP 2018092701A · 2018 [cited by applicant]
JP 201957486A · 2019 [cited by applicant]
KR 1020100094062A · 2010 [cited by applicant]
KR 1020110097715A · 2011 [cited by applicant]
KR 1020110104791A · 2011 [cited by applicant]
KR 1020120093772A · 2012 [cited by applicant]
KR 1020120097238A · 2012 [cited by applicant]
KR 101254693B1 · 2013 [cited by applicant]
KR 1020140044757A · 2014 [cited by applicant]
KR 1020140116415A · 2014 [cited by applicant]
KR 1020140147742A · 2014 [cited by applicant]
KR 1020150034825A · 2015 [cited by applicant]
KR 1020150037394A · 2015 [cited by applicant]
KR 1020160033692A · 2016 [cited by applicant]
KR 1020160061165A · 2016 [cited by applicant]
KR 1020160109669A · 2016 [cited by applicant]
KR 1020160118979A · 2016 [cited by applicant]
KR 1020170003020A · 2017 [cited by applicant]
KR 1020170045438A · 2017 [cited by applicant]
KR 1020170084597A · 2017 [cited by applicant]
KR 1020170095024A · 2017 [cited by applicant]
KR 1020170129645A · 2017 [cited by applicant]
KR 1020180003177A · 2018 [cited by applicant]
KR 101868240B1 · 2018 [cited by applicant]
KR 1020180099560A · 2018 [cited by applicant]
KR 1020180099561A · 2018 [cited by applicant]
KR 1020180109740A · 2018 [cited by applicant]
WO WO2009060787A1 · 2009 [cited by applicant]
WO WO2010074205A1 · 2010 [cited by applicant]
WO 2014054919A1 · 2014 [cited by applicant]
WO 2014136799A1 · 2014 [cited by applicant]
WO 2015008626A1 · 2015 [cited by third party]
WO 2015076571A1 · 2015 [cited by applicant]
WO WO2015122322A1 · 2015 [cited by examiner]
WO 2016157899A1 · 2016 [cited by applicant]
WO WO2018147714A1 · 2018 [cited by applicant]
WO WO2018155345A1 · 2018 [cited by applicant]
Machine translation of Japanese Patent Publication No. 2018-026266, published Feb. 15, 2018. (Year: 2018). [cited by examiner]
Machine translation of WIPO Patent Publication WO 2015/122322 A1, published Aug. 20, 2015. (Year: 2015). [cited by examiner]
Machine translation of WIPO Patent Publication 2015-008626, published Jan. 22, 2015. (Year: 2015). [cited by examiner]
International Search Report for corresponding Application No. PCT/KR2019/008767 dated Oct. 25, 2019, 4pp. [cited by applicant]
Chinese Office Action, with English translation, dated Sep. 19, 2023, issued in Chinese Patent Application No. 201980087908.1 (19 pages). [cited by applicant]
Chinese Notice of Allowance, with English translation, dated Sep. 27, 2023, issued in Chinese Patent Application No. 201980085835.2 (6 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Sep. 20, 2022, issued in Chinese Patent Application No. 201980083245.6 (28 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Sep. 30, 2022, issued in Chinese Patent Application No. 201980085835.2 (15 pages). [cited by applicant]
EPO Extended European Search Report dated Oct. 14, 2022, issued in European Patent Application No. 19904249.0 (9 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Oct. 24, 2022, issued in Chinese Patent Application No. 201980087908.1 (18 pages). [cited by applicant]
EPO Extended European Search Report dated Dec. 6, 2022, issued in European Patent Application No. 19910153.6 (9 pages). [cited by applicant]
EPO Extended European Search Report dated Aug. 3, 2022, issued in European Patent Application No. 19898125.0 (11 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Aug. 3, 2022, issued in corresponding Chinese Patent Application No. 201980055198.4 (20 pages). [cited by applicant]
Ghosh, Prof. Premamoy, “Polymer Science Fundamentals of Polymer Science: Molecular Weights of Polymers,” Sep. 2006, XP055608363, 22 pages. [cited by applicant]
International Search Report for Application No. PCT/KR2019/009085 dated Oct. 30, 2019, 4pp. [cited by applicant]
International Search Report for Application No. PCT/KR2019/010130 dated Nov. 26, 2019, 4pp. [cited by applicant]
International Search Report for Application No. PCT/KR2019/010128 dated Nov. 26, 2019, 6pp. [cited by applicant]
US Office Action dated Nov. 21, 2023, issued in U.S. Appl. No. 17/414,043 (19 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Apr. 13, 2023, issued in Chinese Patent Application No. 201980083245.6 (6 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Apr. 23, 2023, issued in Chinese Patent Application No. 201980085835.2 (15 pages). [cited by applicant]
US Office Action dated Jun. 14, 2023, issued in U.S. Appl. No. 17/296,501 (29 pages). [cited by applicant]
Chinese Office Action for Chinese Application No. 201980084182.6 dated May 31, 2023, 19 pages. [cited by applicant]
Chinese Office Action for CN Application No. 201980082244.X dated Sep. 26, 2022, 14 pages. [cited by applicant]
Chinese Office Action for CN Application No. 201980084182.6 dated Sep. 29, 2022, 16 pages. [cited by applicant]
Chinese Office Action for CN Application No. 201980085911.X dated Oct. 8, 2022, 21 pages. [cited by applicant]
Chinese Office Action for CN Application No. 201980087928.9 dated Oct. 9, 2022, 21 pages. [cited by applicant]
Chinese Office Action, with English translation, dated Apr. 20, 2023, issued in Chinese Patent Application No. CN 201980082244.X (13 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Apr. 3, 2023, issued in Chinese Patent Application No. 201980087928.9 (28 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Mar. 8, 2023, issued in Chinese Patent Application No. 201980085911.X (20 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Jun. 22, 2023, issued in Chinese Patent Application No. 201980087908.1 (23 pages). [cited by applicant]
Chinese Decision of Rejection, with English translation, dated Jul. 1, 2023, issued in Chinese Patent Application No. 201980085911.X (21 pages). [cited by applicant]
Chinese Office Action, with English translation, dated Aug. 12, 2023, issued in Chinese Patent Application No. 201980082244.X (13 pages). [cited by applicant]
EPO Extended European Search Report dated Dec. 20, 2022, issued in European Patent Application No. 19902175.9 (8 pages). [cited by applicant]
European Search Report for EP 19898811.5 dated Aug. 3, 2022, 11 pages. [cited by applicant]
European Search Report for EP 19902841.6 dated Aug. 12, 2022, 12 pages. [cited by applicant]
European Search Report for EP 19906911.3 dated Oct. 14, 2022, 7 pages. [cited by applicant]
Fedelich, “Application Handbook Thermal Analysis of Polymers Selected Applications Thermal Analysis”, Jan. 1, 2013, XP055608279, Retrieved from the Internet: URL: https://www.mt.com/dam/LabDiv/guides-glen/ta-polymer/TA_… [cited by applicant]
Ghosh, “Polymer Science Fundamentals of Polymer Science Molecular Weights of Polymers Contents Introduction Concept of Average Molecular Weight Number Average Molecular Weight Membrane Osmometry Weight Average Molecular… [cited by applicant]
International Search Report for Application No. PCT/KR2019/009945 dated Nov. 20, 2019, 4pp. [cited by applicant]
International Search Report for Application No. PCT/KR2019/010129 dated Nov. 28, 2019, 4pp. [cited by applicant]
International Search Report for Application No. PCT/KR2019/010131 dated Nov. 28, 2019, 4 pp. [cited by applicant]
International Search Report for corresponding Application No. PCT/KR2019/009136 dated Oct. 30, 2019, 4pp. [cited by applicant]
Limparyoon, Nattawut, et al., “Acrylamide/2-acrylamido-2-methylpropane sulfonic acid and associated sodium salt superabsorbent copolymer nanocomposites with mica as fire retardants”, Polymer Degradation and Stability, v… [cited by applicant]
“Derive.” New Oxford American Dictionary. Eds. Stevenson, Angus, and Christine A. Lindberg. : Oxford University Press, 2011. Oxford Reference. Date Accessed Aug. 10, 2023, https://www.oxfordreference.com/view/10.1093/ac… [cited by applicant]
US Final Office Action dated Aug. 18, 2023, issued in U.S. Appl. No. 17/414,043 (19 pages). [cited by applicant]
US Final Office Action dated Sep. 25, 2023, issued in U.S. Appl. No. 17/296,501 (26 pages). [cited by applicant]
US Office Action dated May 2, 2023, issued in U.S. Appl. No. 17/414,043, 19 pages. [cited by applicant]
EPO Extended European Search Report dated May 17, 2022, issued in corresponding European Patent Application No. 19861770.6 (10 pages). [cited by applicant]
Notification of Third Party Observation dated Jun. 6, 2022, 15 pages. [cited by applicant]
Japanese Office Action dated Jun. 20, 2022, issued in corresponding Japanese Patent Application No. 2021-513921 (6 pages). [cited by applicant]
Chinese Notice of Allowance, with English translation, dated Jan. 13, 2023, issued in corresponding Chinese Patent Application No. 201980055198.4 (8 pages). [cited by applicant]
EPO Third Party Observations dated Sep. 21, 2021, issued in corresponding European Patent Application No. 19861770.6 (20 pages). [cited by applicant]
US Office Action dated Dec. 26, 2023, issued in U.S. Appl. No. 17/296,516 (16 pages). [cited by applicant]
US Office Action dated Jan. 31, 2024, issued in U.S. Appl. No. 17/296,501 (26 pages). [cited by applicant]
Final Rejection for U.S. Appl. No. 17/296,501 dated May 14, 2024, 30 pages. [cited by applicant]
Final Rejection for U.S. Appl. No. 17/296,516 dated May 3, 2024, 14 pages. [cited by applicant]
US Office Action dated Aug. 6, 2024, issued in U.S. Appl. No. 17/296,501 (30 pages). [cited by applicant]