IP Library Granted Patent US 12,347,863
Granted Patent B2
US 12,347,863 · App. 17/387,737 · Granted Jul 1, 2025

Solid state catholyte or electrolyte for energy storage devices

Inventors: Cheng-Chieh Chao (San Jose, CA); Zhebo Chen (San Jose, CA); Tim Holme (Mountain View, CA); Marie A. Mayer (Sunnyvale, CA); Gilbert N. Riley, Jr. (Marlborough, MA)
Assignee: QuantumScape Battery, Inc.
H01M4/624C01B33/00H01M4/131H01M4/136H01M4/366H01M4/505H01M4/525H01M4/582H01M4/5825H01M4/62H01M10/0525H01M10/056H01M10/0562H01M50/46C01P2006/40H01M2220/20H01M2220/30H01M2300/0068H01M2300/0071H01M2300/0074Y02E60/10Y02P70/50Y02T10/70
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Quick Facts
Patent No.
US 12,347,863
App. No.
17/387,737
Granted
Jul 1, 2025
Kind
B2
Abstract

The present invention provides an energy storage device comprising a cathode region or other element. The device has a major active region comprising a plurality of first active regions spatially disposed within the cathode region. The major active region expands or contacts from a first volume to a second volume during a period of a charge and discharge. The device has a catholyte material spatially confined within a spatial region of the cathode region an spatially disposed within spatial regions not occupied by the first active regions. The device has a protective material formed overlying exposed regions of the cathode material to substantially maintain the sulfur species within the catholyte material. Also included is a novel dopant configuration of the Li a MP b S c (LMPS) [M=Si, Ge, and/or Sn] containing material.

Claims (23)

1. An energy storage device comprising a cathode region, the cathode region comprising:

an active material region comprising an active material that expands or contracts from a first volume to a second volume during a period of charge and discharge;

a catholyte material spatially confined in spatial regions not occupied by the active material region, wherein the catholyte material comprises:

a lithium element;

a phosphorous element;

a sulfur element;

a silicon element;

a tin element; and

an oxygen element;

wherein the catholyte material is characterized by a primary CuKa XRD peak at 2q=30°±1°, 2 q=33°±1°, or 2 q=43°±1°.

2. The energy storage device of claim 1 , wherein the active material region is greater than about 50 percent by volume of the cathode region, and wherein the catholyte material is less than about 30 percent by volume of the cathode region.

3. The energy storage device of claim 2 , further comprising a polymer material configured within a vicinity of the catholyte material.

4. The energy storage device of claim 1 , wherein the catholyte material comprises a plurality of particles.

5. The energy storage device of claim 1 , wherein the active material region comprises clusters having a median diameter ranging from about 2 μm to about 10 μm.

6. The energy storage device of claim 1 , wherein the catholyte material comprises a plurality of polycrystalline particles interconnected via a necking arrangement, and wherein the particle diameter to neck ratio dimension ranges from 1% to 100% and wherein the cathode region has a porosity of less than 30% of a total volume of the cathode region.

7. The energy storage device of claim 1 , wherein the active material region comprises iron and fluorine.

8. The energy storage device of claim 1 , wherein the active material region comprises a member selected from nickel cobalt aluminum oxide, lithium manganese nickel oxide, lithium cobalt oxide, nickel fluoride, and iron fluoride.

9. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −5 to 5×10 −2 S/cm and an electrical conductivity less than 10 −5 S/cm.

10. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −4 to 10 −2 S/cm.

11. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −5 S/cm to 10 −2 S/cm; and an electrical conductivity less than 10 −5 S/cm.

12. The energy storage device of claim 1 , wherein the catholyte is doped with a dopant and characterized by XRD peaks including 18-21°, 26-28°, 28-31°, 40-42°, and 46-48°.

13. The energy storage device of claim 1 , wherein the catholyte is characterized by at least one 7Li NMR peak shift ranging from 0.5-1.5 ppm.

14. The energy storage device of claim 1 , wherein the catholyte is characterized by at least one 31P NMR peak shifts ranging from 86-88 ppm, 92-94 ppm, 73-78 ppm, or 108-109.5 ppm.

Assignments (3)
CHANGE OF NAME Recorded Sep 8, 2021
From: QUANTUMSCAPE SUBSIDIARY, INC.
To: QUANTUMSCAPE BATTERY, INC.
Reel/Frame 057437/0358 →
CHANGE OF NAME Recorded Sep 2, 2021
From: QUANTUMSCAPE CORPORATION
To: QUANTUMSCAPE SUBSIDIARY, INC.
Reel/Frame 057396/0329 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2021
From: CHAO, CHENG CHIEH; CHEN, ZHEBO; HOLME, TIM; MAYER, MARIE A; RILEY, JR., GILBERT N.
To: QUANTUMSCAPE CORPORATION
Reel/Frame 057348/0146 →
Continuity (11)
Continuation 16672333 · Nov 1, 2019
Continuation 16421383 · May 23, 2019
Continuation 15986675 · May 22, 2018
Continuation 15726317 · Oct 5, 2017
Continuation 15404179 · Jan 11, 2017
Division 14849468 · Sep 9, 2015
Continuation 14618979 · Feb 10, 2015
Continuation PCTUS2014038283 · May 15, 2014
Provisional Application 61935956 · Feb 5, 2014
Provisional Application 61823407 · May 15, 2013
Related Publication 20220029168A1 · Jan 27, 2022
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