IP Library › Granted Patent US 12,249,812
Granted Patent B2
US 12,249,812 · App. 17/578,357 · Granted Mar 11, 2025

Bus bars for printed structural electric battery modules

Inventors: John Russell Bucknell (El Segundo, CA); Antonio Bernerd Martinez (El Segundo, CA)
Assignee: DIVERGENT TECHNOLOGIES, INC.
H02B1/20B33Y10/00B33Y80/00H01M50/505
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Quick Facts
Patent No.
US 12,249,812
App. No.
17/578,357
Granted
Mar 11, 2025
Kind
B2
Abstract

Techniques for co-printing of bus bars for printed structural energy modules are presented herein. An apparatus in accordance with an aspect of the present disclosure comprises a first component configured to be a primary structure of a vehicle, the first component-co-printed with a first electrical conductive path, the first electrical conductive path configured to be connected to a second electrical conductive path of a second component of the vehicle, wherein the first electrical conductive path and the second electrical conductive path are configured to enable electricity transmission.

Claims (39)

1. An apparatus, comprising:

a first component configured to be a primary structure of a vehicle, the first component co-printed with a first electrical conductive path, the first electrical conductive path configured to be connected to a second electrical conductive path of a second component of the vehicle,

wherein the first electrical conductive path and the second electrical conductive path are configured to enable electricity transmission,

wherein the first component comprises at least a tongue structure configured to mate with a corresponding groove structure of the second component,

wherein the first electrical conductive path passes through a portion of the tongue structure of the first component, or a groove structure configured to mate with a corresponding tongue structure of the second component,

wherein the second electrical conductive path passes through a portion of the tongue structure of the second component, and

wherein the first electrical conductive path is configured to be connected to the second electrical conductive path via an injectable conductor injected into the groove structure.

2. The apparatus of claim 1 , wherein the first component is co-printed with a first set of supports, each support of the first set of supports is connected to a portion of the first electrical conductive path.

3. The apparatus of claim 1 , wherein the first component is configured to receive at least a portion of a first energy storage module.

4. The apparatus of claim 3 , wherein the first electrical conductive path is configured to be connected to the first energy storage module.

5. The apparatus of claim 1 , further comprising:

an electrical insulator between the first electrical conductive path and the first component.

6. The apparatus of claim 1 , wherein the first electrical conductive path comprises a bus bar.

7. A method comprising:

additively manufacturing a first component configured to be a primary structure of a vehicle, wherein the first component is co-printed with a first electrical conductive path, the first electrical conductive path configured to be connected to a second electrical conductive path of a second component of the vehicle,

wherein the first electrical conductive path and the second electrical conductive path are configured to enable electricity transmission,

wherein the first component comprises at least a tongue structure configured to mate with a corresponding groove structure of the second component,

wherein the first electrical conductive path passes through a portion of the tongue structure of the first component, or a groove structure configured to mate with a corresponding tongue structure of the second component,

wherein the second electrical conductive path passes through a portion of the tongue structure of the second component, and

wherein the first electrical conductive path is configured to be connected to the second electrical conductive path via an injectable conductor injected into the groove structure.

8. The method of claim 7 , wherein the first component is co-printed with a first set of supports, each support of the first set of supports is connected to a portion of the first electrical conductive path.

9. The method of claim 7 , wherein the first component is configured to receive at least a portion of a first energy storage module.

10. The method of claim 9 , wherein the first electrical conductive path is configured to be connected to the first energy storage module.

11. The method of claim 7 , further comprising:

injecting an electrical insulator between the first electrical conductive path and the first component.

12. The method of claim 7 , wherein the first electrical conductive path comprises a bus bar.

13. A non-transitory computer-readable medium storing computer executable code, the code when executed by a processor causing the processor to:

additively manufacture, via a 3-D printer system, a first component configured to be a primary structure of a vehicle, wherein the first component is co-printed with a first electrical conductive path, the first electrical conductive path configured to be connected to a second electrical conductive path of a second component of the vehicle,

wherein the first electrical conductive path and the second electrical conductive path are configured to enable electricity transmission,

wherein the first component comprises at least a tongue structure configured to mate with a corresponding groove structure of the second component,

wherein the first electrical conductive path passes through a portion of the tongue structure of the first component, or a groove structure configured to mate with a corresponding tongue structure of the second component,

wherein the second electrical conductive path passes through a portion of the tongue structure of the second component, and

wherein the first electrical conductive path is configured to be connected to the second electrical conductive path via an injectable conductor injected into the groove structure.

14. The non-transitory computer-readable medium of claim 13 , wherein the first component is co-printed with a first set of supports, each support of the first set of supports is connected to a portion of the first electrical conductive path.

15. The non-transitory computer-readable medium of claim 13 , wherein the first component is configured to receive at least a portion of a first energy storage module.

16. The non-transitory computer-readable medium of claim 15 , wherein the first electrical conductive path is configured to be connected to the first energy storage module.

17. The non-transitory computer-readable medium storing computer executable code of claim 13 , the code when executed by a processor further causes the processor to:

inject an electrical insulator between the first electrical conductive path and the first component.

18. The non-transitory computer-readable medium of claim 13 , wherein the first electrical conductive path comprises a bus bar.

Assignments (6)
SECURITY INTEREST Recorded Sep 3, 2025
From: ROCHEFORT MANAGEMENT LLC
To: ACQUIOM AGENCY SERVICES LLC
Reel/Frame 073006/0590 →
SECURITY INTEREST Recorded Jan 30, 2025
From: DIVERGENT TECHNOLOGIES, INC.; CZV, INC.
To: ROCHEFORT MANAGEMENT LLC
Reel/Frame 070074/0290 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: WESTERN ALLIANCE BANK
To: DIVERGENT TECHNOLOGIES, INC.
Reel/Frame 070048/0543 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2024
From: BUCKNELL, JOHN RUSSELL; MARTINEZ, ANTONIO BERNERD
To: DIVERGENT TECHNOLOGIES, INC.
Reel/Frame 069558/0416 →
SECURITY INTEREST Recorded May 30, 2024
From: DIVERGENT TECHNOLOGIES, INC.
To: WESTERN ALLIANCE BANK
Reel/Frame 067569/0171 →
SECURITY INTEREST Recorded Dec 19, 2022
From: DIVERGENT TECHNOLOGIES, INC.
To: WESTERN ALLIANCE BANK
Reel/Frame 062152/0613 →
Continuity (2)
Provisional Application 63139295 · Jan 19, 2021
Related Publication 20220231486A1 · Jul 21, 2022
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