IP Library Granted Patent US 12,305,332
Granted Patent B2
US 12,305,332 · App. 17/646,946 · Granted May 20, 2025

Method for producing cellulose pulp, cellulose pulp and use thereof, paper

Inventors: Otávio Mambrim Filho (Aracruz, BR); Leonardo Alves De Melo (São José dos Campos, BR)
Assignee: Suzano S.A.
D21H11/20D21C3/02D21C5/00D21C9/10D21C9/12D21C9/123D21C9/18D21H11/04D21H11/12D21H17/005D21H17/21D21H17/28D21H17/29D21H21/10D21H21/18D21H23/04
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Quick Facts
Patent No.
US 12,305,332
App. No.
17/646,946
Granted
May 20, 2025
Kind
B2
Abstract

The present invention relates to an enhanced process for the production of cellulose pulps with increased quality and applicability of said pulps, especially their physical resistance properties and degree of resistance to drainage, through an enzymatic treatment step comprised in the production process of said cellulose pulp, concomitantly with the polymer dosage based on carbohydrates.

Claims (56)

1. Cellulose pulp obtained by a process comprising the steps of:

a) treating the cellulosic feedstock through a chemical or semi-chemical pulping process to produce brown cellulose pulp;

b) bleaching the brown cellulose pulp through a bleaching sequence to obtain a white slurry pulp;

c) adding a carbohydrate-based polymer consisting of starch to the white slurry pulp, wherein the dosage of said polymer ranges from 2 to 12 kg/ton of cellulose pulp;

d) adding at least one enzyme to the white slurry pulp already doped with the carbohydrate-based polymer to form a doped white slurry pulp, wherein the addition of the at least one enzyme (EZ) takes place according to the following conditions:

i. reaction temperature between 4° and 90° C.;

ii. reaction pH between 3.0 and 9.0;

iii. reaction time between 10 and 300 minutes;

iv. enzyme amount between 10 and 200 g of the at least one enzyme per ton of cellulose pulp;

e) conveying the doped white slurry pulp to and through a reaction tower before a drying machine; and

f) drying the doped white slurry pulp, and denaturing the at least one enzyme, to obtain the cellulose pulp; and

wherein the at least one enzyme comprises a cellulase; and

wherein the cellulose pulp has a zeta potential of about −63 mV to about −66 mV.

2. The cellulose pulp of claim 1 , wherein the cellulosic feedstock is a vegetable fiber.

3. The cellulose pulp of claim 2 , wherein the vegetable fiber is a hardwood fiber.

4. The cellulose pulp of claim 1 , wherein the pulping process is a Kraft process.

5. The cellulose pulp of claim 1 , wherein bleaching comprises using an ECF or TCF bleaching sequence.

6. The cellulose pulp of claim 1 , wherein the addition of the at least one enzyme (EZ) takes place according to the following conditions:

i. reaction temperature between 5° and 80° C.;

ii. reaction pH between 3.5 and 8.0;

iii. reaction time between 30 and 120 minutes;

iv. enzyme amount between 20 and 100 g of the at least one enzyme per ton of cellulose pulp.

7. The cellulose pulp of claim 1 , wherein the cellulose pulp obtained in step f) has a tensile index ranging from 27.2 to 52.2 Nm/g.

8. The cellulose pulp of claim 1 , wherein the cellulose pulp obtained in step f) has a tear index ranging from 4.5 to 6.5 Nm 2 /Kg.

9. A method of producing paper comprising the following steps:

a) slurrying the cellulose pulp of claim 1 ;

b) dewatering said pulp; and

c) drying said pulp.

10. Cellulose pulp obtained by a process comprising the steps of:

a) treating the cellulosic feedstock through a chemical or semi-chemical pulping process to produce brown cellulose pulp;

b) bleaching the brown cellulose pulp through a bleaching sequence to obtain a white slurry pulp;

c) adding at least one enzyme to the white slurry pulp, wherein the addition of the at least one enzyme (EZ) takes place according to the following conditions:

i. reaction temperature between 4° and 90° C.;

ii. reaction pH between 3.0 and 9.0;

iii. reaction time between 10 and 300 minutes;

iv. enzyme amount between 10 and 200 g of the at least one enzyme per ton of cellulose pulp;

d) adding a carbohydrate-based polymer consisting of a starch to the white slurry pulp already doped with the at least one enzyme to form a doped white slurry pulp, wherein the dosage of said polymer ranges from 2 to 12 kg/ton of cellulose pulp;

e) conveying the doped white slurry pulp to and through a reaction tower before a drying machine; and

f) drying the doped white slurry pulp, and denaturing the at least one enzyme, to obtain the cellulose pulp;

wherein the at least one enzyme comprises a cellulase; and

wherein the cellulose pulp has a zeta potential of about −63 mV to about −66 mV.

11. The cellulose pulp of claim 10 , wherein the cellulosic feedstock is a vegetable fiber.

12. The cellulose pulp of claim 11 , wherein the vegetable fiber is a hardwood fiber.

13. The cellulose pulp of claim 10 , wherein the pulping process is a Kraft process.

14. The cellulose pulp of claim 10 , wherein bleaching comprises using an ECF or TCF bleaching sequence.

15. The cellulose pulp of claim 10 , wherein the addition of the at least one enzyme (EZ) takes place according to the following conditions:

i. reaction temperature between 5° and 80° C.;

ii. reaction pH between 3.5 and 8.0;

iii. reaction time between 30 and 120 minutes;

iv. enzyme amount between 20 and 100 g of the at least one enzyme per ton of cellulose pulp.

16. The cellulose pulp of claim 10 , wherein the cellulose pulp obtained in step f) has a tensile index ranging from 27.2 to 52.2 Nm/g.

17. The cellulose pulp of claim 10 , wherein the cellulose pulp obtained in step f) has a tear index ranging from 4.5 to 6.5 Nm 2 /Kg.

18. A method of producing paper comprising the following steps:

a) slurrying the cellulose pulp of claim 10 ;

b) dewatering said pulp; and

c) drying said pulp.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE THE EXECUTION DATES FOR THE 1ST AND SECOND PREVIOUSLY RECORDED AT REEL: 059828 FRAME: 0058. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 1, 2022
From: FILHO, OTAVIO MAMBRIM; DE MELO, LEONDARDO ALVES
To: FIBRIA CELULOSE S.A.
Reel/Frame 061365/0303 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2022
From: MAMBRIM FILHO, OTAVIO; ALVES DE MELO, LEONDARDO
To: FIBRIA CELULOSE S.A.
Reel/Frame 059828/0058 →
MERGER AND CHANGE OF NAME Recorded May 5, 2022
From: FIBRIA CELULOSE S.A.; SUZANO S.A.
To: SUZANO S.A.
Reel/Frame 060983/0001 →
Priority Claims (1)
BR BR102015032911-3 · Dec 29, 2015 · national
Continuity (2)
Division 16067234
Related Publication 20220127789A1 · Apr 28, 2022
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