IP Library › Granted Patent US 12,751,277
Granted Patent B2
US 12,751,277 · App. 17/882,748 · Granted Sep 29, 2026

Semiconductor chip with stepped sidewall, semiconductor package including the same, and method of fabricating the same

Inventors: Junhyung Kim (Seoul, KR); Jong-Min Lee (Hwaseong-si, KR); Minjung Choi (Suwon-si, KR); Jimin Choi (Seoul, KR)
Assignee: Samsung Electronics Co., Ltd.
H10W20/435H10D84/038H10P74/273H10W90/00H10W90/284H10W90/297H10W90/722
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Quick Facts
Patent No.
US 12,751,277
App. No.
17/882,748
Granted
Sep 29, 2026
Kind
B2
Abstract

Semiconductor chips, semiconductor packages, and semiconductor chip fabrication methods may be provided. The semiconductor chip includes a substrate including a device region and an edge region, a device layer and a wiring layer sequentially stacked on the substrate, a sub-pad on the device region and a residual test pattern on the edge region wherein a sidewall of the residual test pattern is aligned with a sidewall of the substrate, and an upper dielectric stack covering the sub-pad and the residual test pattern. The upper dielectric stack may expose a portion of a top surface of the residual test pattern. A sidewall of the upper dielectric stack may have a stepped region.

Claims (86)

1 . A semiconductor chip, comprising:

a substrate including a device region and an edge region;

a device layer and a wiring layer sequentially stacked on the substrate;

a residual test pattern and a sub-pad on the wiring layer, the sub-pad being on the device region, the residual test pattern being on the edge region, and a sidewall of the residual test pattern being aligned with a sidewall of the substrate;

an upper dielectric stack covering the sub-pad and the residual test pattern;

a bonding pad in the upper dielectric stack and connected to the sub-pad; and

a passivation layer covering the upper dielectric stack,

wherein the upper dielectric stack exposes a portion of a top surface of the residual test pattern,

wherein a sidewall of the upper dielectric stack has a stepped region,

wherein a top surface of the bonding pad is at a first depth from a top surface of the passivation layer,

wherein a bottom surface of the stepped region is at a second depth from the top surface of the passivation layer, and

wherein the second depth is about 0.9 times to about 2.0 times the first depth.

2 . The semiconductor chip of claim 1 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of an uppermost one of the upper dielectric layers has the stepped region.

3 . The semiconductor chip of claim 1 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of a lowermost one of the upper dielectric layers is offset from a sidewall of an uppermost one of the upper dielectric layers.

4 . The semiconductor chip of claim 1 , wherein

the device layer includes a device interlayer dielectric layer,

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a surface roughness at a sidewall of an uppermost one of the upper dielectric layers is less than a surface roughness at a sidewall of the device interlayer dielectric layer.

5 . The semiconductor chip of claim 1 , wherein

the wiring layer includes a lower dielectric stack, the lower dielectric stack including a plurality of lower dielectric layers,

the upper dielectric stack includes a plurality of upper dielectric layers,

each of the lower dielectric layers includes a first dielectric material which has a dielectric constant less than a dielectric constant of silicon oxide, and

each of the upper dielectric layers includes a second dielectric material which has a dielectric constant greater than the dielectric constant of the first dielectric material included in each of the lower dielectric layers.

6 . The semiconductor chip of claim 5 , wherein

a portion of the upper dielectric layers penetrates the lower dielectric stack on the edge region to divide the lower dielectric stack into a primary lower dielectric stack and an edge lower dielectric stack,

the primary lower dielectric stack covers the device region and a portion of the edge region, and

the edge lower dielectric stack covers a remaining portion of the edge region.

7 . The semiconductor chip of claim 6 , further comprising:

a guard ring structure in the primary lower dielectric stack, the guard ring structure surrounding the device region, when viewed in a plan view; and

a chipping dam structure in the primary lower dielectric stack, the chipping dam structure surrounding the guard ring structure, when viewed in a plan view.

8 . The semiconductor chip of claim 1 , wherein the sub-pad and the residual test pattern are at a same level and are identical in terms of material and thickness.

9 . The semiconductor chip of claim 1 , further comprising:

a conductive bump penetrating the passivation layer and coupled to the bonding pad; and

a solder layer coupled to the conductive bump.

10 . The semiconductor chip of claim 1 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of an uppermost one of the upper dielectric layers has a square wave shape when viewed in a plan view.

11 . A semiconductor chip, comprising:

a substrate including a device region and an edge region;

a device layer and a wiring layer sequentially stacked on the substrate;

a residual test pattern and a sub-pad on the wiring layer, the sub-pad being on the device region, the residual test pattern being on the edge region, and a sidewall of the residual test pattern being aligned with a sidewall of the substrate;

an upper dielectric stack covering the sub-pad and the residual test pattern;

a passivation layer on the upper dielectric stack;

a separation dielectric pattern penetrating the wiring layer on the edge region;

a bonding pad in the upper dielectric stack and connected to the sub-pad;

a conductive bump penetrating the passivation layer and coupled to the bonding pad; and

a solder layer coupled to the conductive bump,

wherein the upper dielectric stack exposes a portion of a top surface of the residual test pattern,

wherein a sidewall of the upper dielectric stack has a stepped region,

wherein a top surface of the bonding pad is at a first depth from a top surface of the passivation layer,

wherein a bottom surface of the stepped region is at a second depth from the top surface of the passivation layer, and

wherein the second depth is about 0.9 times to about 2.0 times the first depth.

12 . The semiconductor chip of claim 11 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of an uppermost one of the upper dielectric layers has the stepped region.

13 . The semiconductor chip of claim 11 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of a lowermost one of the upper dielectric layers is offset from a sidewall of an uppermost one of the upper dielectric layers.

14 . The semiconductor chip of claim 11 , wherein

the device layer includes a device interlayer dielectric layer,

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a surface roughness at a sidewall of an uppermost one of the upper dielectric layers is less than a surface roughness at a sidewall of the device interlayer dielectric layer.

15 . A semiconductor chip, comprising:

a substrate including a device region and an edge region;

a device layer and a wiring layer sequentially stacked on the substrate;

a residual test pattern and a sub-pad on the wiring layer, the sub-pad being on the device region, the residual test pattern being on the edge region, and a sidewall of the residual test pattern being aligned with a sidewall of the substrate; and

an upper dielectric stack that covers the sub-pad and the residual test pattern,

wherein the upper dielectric stack exposes a portion of a top surface of the residual test pattern,

wherein the device layer includes a device interlayer dielectric layer,

wherein the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

wherein a surface roughness at a sidewall of an uppermost one of the upper dielectric layers is less than a surface roughness at a sidewall of the device interlayer dielectric layer.

16 . The semiconductor chip of claim 15 , wherein the sidewall of the residual test pattern is offset from a sidewall of the upper dielectric stack.

17 . The semiconductor chip of claim 15 , wherein a sidewall of the upper dielectric stack has a stepped region.

18 . The semiconductor chip of claim 15 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of an uppermost one of the upper dielectric layers has a stepped region.

19 . The semiconductor chip of claim 15 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of a lowermost one of the upper dielectric layers is offset from a sidewall of an uppermost one of the upper dielectric layers.

20 . The semiconductor chip of claim 15 , wherein

the upper dielectric stack includes a plurality of upper dielectric layers that are sequentially stacked, and

a sidewall of an uppermost one of the upper dielectric layers has a square wave shape when viewed in a plan view.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2022
From: KIM, JUNHYUNG; LEE, JONG-MIN; CHOI, MINJUNG; CHOI, JIMIN
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 060778/0942 →
Priority Claims (1)
KR 10-2021-0120226 · Sep 9, 2021 · national
Continuity (1)
Related Publication 20230076238A1 · Mar 9, 2023
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