Cooling gas recovered from a well
Flow from a gas well is conditioned prior to a production pipeline. A flow line is coupled to a gas well to receive the gas and coupled to a production pipeline to direct the received gas away from the production site, the flow line residing at a production site and comprising an electric power generation system. The electric power generation system has a turbine generator. The inlet nozzle and the turbine wheel of the turbine generator is configured to reduce the pressure and temperature of the received gas to conditions associated with the production pipeline.
1. A system for cooling flow from a gas well prior to a production pipeline, comprising:
an inlet flow line coupled to a wellhead of the gas well to receive gas produced from the gas well; and
a flow line coupled to the inlet flow line to receive the gas and coupled to the production pipeline to direct the received gas away from a production site, the flow line residing at the production site and comprising an electric power generation system,
the electric power generation system comprising:
a turbine wheel configured to receive the gas and rotate in response to expansion of the gas flowing into an inlet of the turbine wheel and out of an outlet of the turbine wheel,
a nozzle configured to direct the gas into the inlet of the turbine wheel,
an electric rotor coupled to the turbine wheel and configured to rotate with the turbine wheel, and
a stationary electric stator, the electric rotor and electric stator defining an electric generator configured to generate current upon rotation of the electric rotor within the electric stator, and
the turbine wheel configured to reduce the temperature of the received gas at an inlet to the production pipeline to at least a specified temperature associated with the production pipeline.
2. The system of claim 1 , where a pressure of the flow from the gas well is expected to decline from an initial pressure over the operating life of the well, and where the nozzle and the turbine wheel characteristics are selected, based on the expected decline, to maintain a temperature of the received gas at the inlet to the production pipeline to be above the specified temperature while the well is producing gas above a specified maximum pressure associated with the production pipeline.
3. The system of claim 1 , where the specified temperature is a specified maximum temperature for gas supplied to the production pipeline.
4. The system of claim 1 , where the nozzle and the turbine wheel are configured to reduce the temperature of the received gas to 38° C. or lower.
5. The system of claim 4 , where the turbine is configured to reduce the temperature of the received gas while maintaining the temperature above a hydrate formation temperature of the gas at the outlet of the turbine wheel.
6. The system of claim 5 , where there is no heater between the turbine wheel and the production pipeline.
7. The system of claim 1 , comprising a second flow line coupled to the inlet flow line to receive the gas and provide an alternate flow path for the gas around the first mentioned flow line, the second flow line comprising a pressure control valve, and where the first mentioned flow line and the second flow line are coupled downstream of the electric power generation system to recombine flow from the first mentioned flow line and the second flow line.
8. The system of claim 7 , where the nozzle and the turbine wheel are configured to, in cooperation with the pressure control valve in the second flow line, maintain a temperature of the received gas at the inlet to the production pipeline to be above a specified minimum temperature associated with the production pipeline while the well is producing gas above a specified maximum pressure associated with the production pipeline.
9. The system of claim 8 , where the nozzle and turbine wheel are configured to, in cooperation with the pressure control valve in the second flow line, maintain a pressure of the received gas at the inlet to the production pipeline to be below the specified maximum pressure associated with the production pipeline.
10. The system of claim 8 , where the nozzle and the turbine wheel characteristics are selected to maximize the amount of power produced by the electric power generation system while, in cooperation with the pressure control valve in the second flow line, maintaining the temperature of the received gas at the inlet to the production pipeline above the specified minimum temperature while the well is producing gas above the specified maximum pressure associated with the production pipeline.
11. The system of claim 1 , comprising a hermetically sealed housing, hermetically sealed from an inlet of the electric power generation system to an outlet of the electric power generation system, the hermetically sealed housing enclosing the turbine wheel, the electric rotor, and the electric stator and hermetically sealed inline in the first mentioned flow line so that received flow flows through the turbine and over the electric stator.
12. The system of claim 1 , where the electric rotor comprises a permanent magnet rotor.
13. The system of claim 1 , comprising a flow control valve in the flow line upstream of the electric power generation system.