IP Library Granted Patent US 11,804,396
Granted Patent B2
US 11,804,396 · App. 18/200,387 · Granted Oct 31, 2023

Methods for producing a 3D semiconductor device and structure with memory cells and multiple metal layers

Inventors: Zvi Or-Bach (Haifa, IL); Brian Cronquist (Klamath Falls, OR); Deepak C. Sekar (Sunnyvale, CA)
Assignee: Monolithic 3D Inc.
H01L21/6835G11C8/16H01L21/743H01L21/76254H01L21/76898H01L21/8221H01L21/823828H01L21/84H01L23/481H01L23/5252H01L27/0207H01L27/0688H01L27/092H01L27/10H01L27/105H01L27/11807H01L27/11898H01L27/1203H01L29/4236H01L29/66272H01L29/66621H01L29/66825H01L29/66833H01L29/66901H01L29/78H01L29/7841H01L29/7843H01L29/7881H01L29/792H10B10/00H10B10/125H10B12/053H10B12/09H10B12/20H10B12/50H10B20/00H10B41/20H10B41/40H10B41/41H10B43/20H10B43/40H01L23/3677H01L24/13H01L24/16H01L24/45H01L24/48H01L25/0655H01L25/0657H01L25/50H01L27/1214H01L27/1266H01L2221/68368H01L2223/5442H01L2223/54426H01L2224/131H01L2224/16145H01L2224/16146H01L2224/16227H01L2224/16235H01L2224/32145H01L2224/32225H01L2224/45124H01L2224/45147H01L2224/48091H01L2224/48227H01L2224/73204H01L2224/73253H01L2224/73265H01L2224/81005H01L2224/83894H01L2225/06513H01L2225/06541H01L2924/00011H01L2924/01002H01L2924/01004H01L2924/01013H01L2924/01018H01L2924/01019H01L2924/01029H01L2924/01046H01L2924/01066H01L2924/01068H01L2924/01077H01L2924/01078H01L2924/01322H01L2924/10253H01L2924/10329H01L2924/12032H01L2924/12033H01L2924/12036H01L2924/12042H01L2924/1301H01L2924/1305H01L2924/13062H01L2924/13091H01L2924/14H01L2924/1461H01L2924/1579H01L2924/15311H01L2924/16152H01L2924/181H01L2924/19041H01L2924/3011H01L2924/3025H01L2924/30105H10B12/05H10B20/20
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Quick Facts
Patent No.
US 11,804,396
App. No.
18/200,387
Granted
Oct 31, 2023
Kind
B2
Abstract

A method for producing a 3D semiconductor device including: providing a first level including a first single crystal layer; forming a first metal layer on top of the first level; forming a second metal layer on top of the first metal layer; forming at least one second level above the second metal layer; performing a first lithography step on the second level; forming a third level on top of the second level; performing processing steps to form first memory cells within the second level and form second memory cells within the third level, where the first memory cells include at least one second transistor, and the second memory cells include at least one third transistor; and then at performing at least one deposition step which deposits gate electrodes for both the second and the third transistors, and forming at least four independent memory arrays.

Claims (88)

1. A method for producing a 3D semiconductor device, the method comprising:

providing a first level, said first level comprising a first single crystal layer;

forming a first metal layer on top of said first level;

forming a second metal layer on top of said first metal layer;

forming at least one second level disposed on top of or above said second metal layer;

performing a first lithography step on said second level;

forming at least one third level disposed on top of or above said at least one second level;

performing additional processing steps to form a plurality of first memory cells within said at least one second level;

performing said additional processing steps to form a plurality of second memory cells within said at least one third level,

wherein said additional processing steps comprise deposition processes and etch processes,

wherein each of said plurality of first memory cells comprises at least one second transistor,

wherein each of said plurality of second memory cells comprises at least one third transistor; and then

performing at least one deposition step which deposits gate electrodes for both said at least one second transistor and said at least one third transistor; and

forming at least four independent memory arrays,

wherein said at least four independent memory arrays comprise portions of said plurality of first memory cells and/or portions of said plurality of second memory cells.

2. The method according to claim 1 , further comprising:

forming a third metal layer disposed on top of or above said at least one third level; and

forming a through layer via (TLV) connecting said third metal layer to said second metal layer,

wherein a typical diameter of said through layer via is less than 400 nm.

3. The method according to claim 1 , further comprising:

performing a second lithography step on said third level after said step of forming at least one third level.

4. The method according to claim 1 , further comprising:

forming peripheral circuitry on top of said third level,

wherein said peripheral circuitry comprises single crystal transistors.

5. The method according to claim 1 ,

wherein said gate electrodes comprise metal.

6. The method according to claim 1 , further comprising:

forming a plurality of single crystal transistors within said first level prior to said step of forming a first metal layer.

7. The method according to claim 1 , further comprising:

performing a bonding step of a support wafer disposed on top of said third level,

wherein said bonding comprise oxide to oxide bonds.

8. A method for producing a 3D semiconductor device, the method comprising:

providing a first level, said first level comprising a first single crystal layer;

forming a first metal layer on top of said first level;

forming a second metal layer on top of said first metal layer;

forming at least one second level disposed on top of or above said second metal layer;

performing a first lithography step on said second level;

forming at least one third level disposed on top of or above said at least one second level;

performing additional processing steps to form a plurality of first memory cells within said at least one second level;

performing said additional processing steps to form a plurality of second memory cells within said at least one third level,

wherein said additional processing steps comprise deposition processes and etch processes,

wherein each of said plurality of first memory cells comprises at least one second transistor,

wherein each of said plurality of second memory cells comprises at least one third transistor; and then

performing at least one deposition step which deposits gate electrodes for both said at least one second transistor and at least one said third transistor,

wherein said first metal layer has a typical thickness which is 50% greater than a typical thickness of said second metal layer.

9. The method according to claim 8 , further comprising:

forming a third metal layer disposed on top of or above said at least one third level; and

forming a through layer via (TLV) connecting said third metal layer to said second metal layer,

wherein a typical diameter of said through layer via is less than 400 nm.

10. The method according to claim 8 , further comprising:

performing a second lithography step on said third level after said step of forming at least one third level.

11. The method according to claim 8 , further comprising:

forming peripheral circuitry on top of said third level,

wherein said peripheral circuitry comprises single crystal transistors.

12. The method according to claim 8 ,

wherein said gate electrodes comprise metal.

13. The method according to claim 8 , further comprising:

forming a plurality of single crystal transistors within said first level prior to said step of forming a first metal layer.

14. The method according to claim 8 , further comprising:

performing a bonding step of a support wafer disposed on top of said third level,

wherein said bonding comprises oxide to oxide bonds.

15. A method for producing a 3D semiconductor device, the method comprising:

providing a first level, said first level comprising a first single crystal layer;

forming a first metal layer on top of said first level;

forming a second metal layer on top of said first metal layer;

forming at least one second level disposed on top of or above said second metal layer;

performing a first lithography step on said second level;

forming at least one third level disposed on top of or above said at least one second level;

performing additional processing steps to form a plurality of first memory cells within said at least one second level;

performing said additional processing steps to form a plurality of second memory cells within said at least one third level,

wherein said additional processing steps comprise deposition processes and etch processes,

wherein each of said plurality of first memory cells comprises at least one second transistor,

wherein each of said plurality of second memory cells comprises at least one third transistor; and then

performing at least one deposition step which deposits gate electrodes for both said at least one second transistor and said at least one third transistor,

wherein said at least one deposition step comprises Atomic Level Deposition (“ALD”).

16. The method according to claim 15 , further comprising:

forming a third metal layer disposed on top of or above said at least one third level; and

forming a through layer via (TLV) connecting said third metal layer to said second metal layer,

wherein a typical diameter of said through layer via is less than 400 nm.

17. The method according to claim 15 , further comprising:

performing a second lithography step on said third level after said step of forming at least one third level.

18. The method according to claim 15 ,

wherein said gate electrodes comprise metal.

19. The method according to claim 15 , further comprising:

forming a plurality of single crystal transistors within said first level prior to said step of forming a first metal layer.

20. The method according to claim 15 , further comprising:

performing a bonding step of a support wafer disposed on top said third level,

wherein said bonding comprises oxide to oxide bonds.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2023
From: OR-BACH, ZVI; CRONQUIST, BRIAN; SEKAR, DEEPAK
To: MONOLITHIC 3D INC.
Reel/Frame 063721/0025 →
Continuity (13)
Continuation In Part 18106757 · Feb 7, 2023
Continuation In Part 17846012 · Jun 22, 2022
Continuation In Part 17536097 · Nov 29, 2021
Continuation In Part 17140130 · Jan 3, 2021
Continuation In Part 16537564 · Aug 10, 2019
Continuation In Part 15460230 · Mar 16, 2017
Continuation In Part 14821683 · Aug 7, 2015
Continuation In Part 13492395 · Jun 8, 2012
Continuation 13273712 · Oct 14, 2011
Continuation In Part 13016313 · Jan 28, 2011
Continuation In Part 12970602 · Dec 16, 2010
Continuation In Part 12949617 · Nov 18, 2010
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