IP Library Granted Patent US 12,332,572
Granted Patent B2
US 12,332,572 · App. 18/734,904 · Granted Jun 17, 2025

Configuring optical layers in imprint lithography processes

Inventors: Vikramjit Singh (Pflugerville, TX); Michael Nevin Miller (Austin, TX); Frank Y. Xu (Austin, TX); Shuqiang Yang (Austin, TX)
Assignee: Magic Leap, Inc.
G03F7/7015G02B1/118G03F7/0002
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Quick Facts
Patent No.
US 12,332,572
App. No.
18/734,904
Granted
Jun 17, 2025
Kind
B2
Abstract

An imprint lithography method of configuring an optical layer includes selecting one or more parameters of a nanolayer to be applied to a substrate for changing an effective refractive index of the substrate and imprinting the nanolayer on the substrate to change the effective refractive index of the substrate such that a relative amount of light transmittable through the substrate is changed by a selected amount.

Claims (33)

1. A method of producing an optical layer, the method comprising:

providing a substrate having a first side and a second side opposite the first side;

disposing a first layer on the first side of the substrate, wherein disposing the first layer on the first side of the substrate comprises imprinting a nanolayer on the first side of the substrate, the nanolayer being structured to be an anti-reflection layer and having an effective refractive index different from a refractive index of the substrate;

disposing a second layer on the second side of the substrate, wherein disposing the second layer on the second side of the substrate comprises imprinting a functional pattern on the second side of the substrate, a structure of the functional pattern being different from the nanolayer; and

refraining from disposing any anti-reflective nanolayers on the second side of the substrate.

2. The method of claim 1 , wherein imprinting the nanolayer on the first side of the substrate comprises imprinting the nanolayer directly on the first side of the substrate.

3. The method of claim 1 , further comprising:

refraining from disposing a film coating on the first side of the substrate.

4. The method of claim 1 , wherein imprinting the nanolayer on the first side of the substrate comprises forming a plurality of nanoimprint gratings on the first side of the substrate, and

wherein imprinting the functional pattern on the second side of the substrate comprises forming a plurality of diffraction gratings on the second side of the substrate.

5. The method of claim 4 , wherein the plurality of nanoimprint gratings are formed such that the plurality of nanoimprint gratings extend in a first direction along the first side of the substrate, and

wherein the plurality of diffraction gratings are formed such that the plurality of diffraction gratings extend in the first direction along the second side of the substrate.

6. The method of claim 4 , wherein the plurality of nanoimprint gratings are formed such that the plurality of nanoimprint gratings extend in a first direction along the first side of the substrate,

wherein the plurality of diffraction gratings are formed such that the plurality of diffraction gratings extend in a second direction along the second side of the substrate, and

wherein the first direction is orthogonal to the second direction.

7. A method of producing an optical system, the method comprising:

producing a plurality of optical layers, wherein producing each of the optical layers comprises:

providing a substrate having a first side and a second side opposite the first side,

disposing a first layer on the first side of the substrate, wherein disposing the first layer on the first side of the substrate comprises imprinting a nanolayer on the first side of the substrate, the nanolayer being structured to be an anti-reflection layer and having an effective refractive index different from a refractive index of the substrate,

disposing a second layer on the second side of the substrate, wherein disposing the second layer on the second side of the substrate comprises imprinting a functional pattern on the second side of the substrate, a structure of the functional pattern being different from the nanolayer, and

refraining from disposing any anti-reflective nanolayers on the second side of the substrate; and

arranging the plurality of optical layers in a stack.

8. The method of claim 7 , further comprising:

configuring each of the optical layers to receive light from a light source and project at least a portion of the received light to an eye of a user of the optical system.

9. The method of claim 7 , further comprising:

configuring each of the optical layers to receive ambient light and transmit at least a portion of the received ambient light to an eye of a user of the optical system.

10. The method of claim 7 , wherein producing the plurality of optical layers comprises producing at least six of the optical layers.

11. The method of claim 10 , wherein producing the plurality of optical layers comprises

producing a first optical layer and a second optical layer corresponding to a first color,

producing a third optical layer and a fourth optical layer corresponding to a second color different from the first color, and

producing a fifth optical layer and a sixth optical layer corresponding to a third color different from the first color and the second color.

12. The method of claim 11 , wherein arranging the plurality of optical layers in the stack comprises arranging the first, second, third, fourth, fifth, and sixth optical layers sequentially in the stack.

13. The method of claim 12 , wherein each of the first color, the second color, and the third color is selected from a group consisting of red, green, and blue.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: MAGIC LEAP, INC.; MENTOR ACQUISITION ONE, LLC; MOLECULAR IMPRINTS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073480/0540 →
SECURITY INTEREST Recorded Oct 24, 2025
From: MAGIC LEAP, INC.; MENTOR ACQUISITION ONE, LLC; MOLECULAR IMPRINTS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073255/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: SINGH, VIKRAMJIT; MILLER, MICHAEL NEVIN; XU, FRANK Y.; YANG, SHUQIANG
To: MAGIC LEAP, INC.
Reel/Frame 067790/0237 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2024
From: SINGH, VIKRAMJIT; MILLER, MICHAEL NEVIN; XU, FRANK Y.; YANG, SHUQIANG
To: MAGIC LEAP, INC.
Reel/Frame 067640/0478 →
Continuity (7)
Continuation 18080490 · Dec 13, 2022
Continuation 17685781 · Mar 3, 2022
Continuation 17222492 · Apr 5, 2021
Division 16859584 · Apr 27, 2020
Continuation 16165027 · Oct 19, 2018
Provisional Application 62574826 · Oct 20, 2017
Related Publication 20240329540A1 · Oct 3, 2024
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