IP Library › Granted Patent US 12,637,225
Granted Patent B1
US 12,637,225 · App. 19/190,201 · Granted May 26, 2026

System and method for managing electric motor propulsion command limits on a hybrid rotorcraft

Inventors: Poi Loon Tang (Coquitlam, CA); Xuening Lu (Oakville, CA)
Assignee: Pratt & Whitney Canada Corp.
B64D31/18B64D27/026B64D27/33B64C27/12F05D2270/053
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,637,225
App. No.
19/190,201
Granted
May 26, 2026
Kind
B1
Abstract

A method includes receiving a torque load demand associated with a rotor, and a gas-turbine engine (GTE) power measurement among first measurements from a GTE. The method includes determining whether the torque load demand is within operating limits of the GTE without assistance from a motor, based on the first measurements compared to a condition for operating in an assisted mode. The method includes generating a first command signal that sets a motor torque limit, and a second command signal that sets a motor speed reference value based on a difference between the torque load demand and the GTE power measurement. The method includes setting or reducing the motor torque limit to a low value when the condition for operating in the assisted mode is not satisfied, and increasing the motor torque limit to a high value when the condition for operating in the assisted mode is satisfied.

Claims (62)

1 . A method comprising:

receiving a torque load demand associated with a rotor, and a gas-turbine engine (GTE) power measurement among first measurements from a GTE;

determining whether the torque load demand is within operating limits of the GTE without assistance from a motor, based on the first measurements compared to a condition for operating in an assisted mode; and

generating and outputting a first command signal that sets a motor torque limit, and a second command signal that sets a motor speed reference value based on a difference between the torque load demand and the GTE power measurement,

wherein generating the first and second command signals includes:

setting or reducing the motor torque limit to a low value and setting the motor speed reference value equal to a speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is not satisfied; and

increasing the motor torque limit to a high value and varying the motor speed reference value from the speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is satisfied.

2 . The method of claim 1 , further comprising:

determining that the condition for operating in the assisted mode is satisfied based on the torque load demand exceeding a steady-state operating limit of the engine or a rate of change of the torque load demand exceeding a transient operating limit of the engine.

3 . The method of claim 1 , further comprising:

determining that the condition for operating in the assisted mode is not satisfied based on:

the torque load demand not exceeding a steady-state operating limit of the engine; and

a rate of change of the torque load demand exceeding a transient operating limit of the engine.

4 . The method of claim 1 , wherein to generate the first command signal, reducing the motor torque limit to the low value comprises:

decrementing the motor torque limit from the high value to a medium value at an instantaneous rate; and

reducing the motor torque limit from the medium value to the low value at a non-instantaneous rate that is based on pre-defined rate limit.

5 . The method of claim 4 , further comprising:

determining, as the medium value, a motor torque measurement at a time of satisfying a condition in which a torque difference between the motor torque measurement and a GTE torque measurement is within a threshold.

6 . The method of claim 4 , further comprising:

determining, as the medium value, a motor torque measurement at a time of satisfying a condition in which an increase of the motor torque measurement stops.

7 . The method of claim 4 , further comprising:

determining, as a first motor torque measurement, at a time that a motor torque measurement and GTE torque measurement are equal to each other; and

determining the medium value as a multiple of the first motor torque measurement.

8 . The method of claim 4 , further comprising:

selecting, as the non-instantaneous rate, a greater from among the pre-defined rate limit and an augmenting torque limit,

wherein the augmenting torque limit is an inverse of a GTE torque measurement.

9 . The method of claim 1 , wherein generating the second command signal comprises:

setting the motor speed reference value equal to a speed setpoint of the GTE that is based on the difference between the torque load demand and the GTE power measurement, in response to a determination that the condition for operating in the assisted mode is not satisfied; and

varying the motor speed reference value from the speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is satisfied.

10 . The method of claim 1 , wherein the low value is great enough to maintain a minimum limit of electric motor rotor speed and while not reducing a state of change of a battery that provides power to the electric motor.

11 . An electronic device comprising:

at least one processor configured to:

receive a torque load demand associated with a rotor, and a gas-turbine engine (GTE) power measurement among first measurements from a GTE;

determine whether the torque load demand is within operating limits of the GTE without assistance from a motor, based on the first measurements compared to a condition for operating in an assisted mode; and

generate and output a first command signal that sets a motor torque limit, and a second command signal that sets a motor speed reference value based on a difference between the torque load demand and the GTE power measurement,

wherein to generate the first and second command signals, the at least one processor is further configured to:

set or reduce the motor torque limit to a low value and setting the motor speed reference value equal to a speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is not satisfied; and

increase the motor torque limit to a high value and varying the motor speed reference value from the speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is satisfied.

12 . The electronic device of claim 11 , wherein the at least one processor is further configured to:

determine that the condition for operating in the assisted mode is satisfied based on the torque load demand exceeding a steady-state operating limit of the engine or a rate of change of the torque load demand exceeding a transient operating limit of the engine.

13 . The electronic device of claim 11 , wherein the at least one processor is further configured to:

determine that the condition for operating in the assisted mode is not satisfied based on:

the torque load demand not exceeding a steady-state operating limit of the engine; and

a rate of change of the torque load demand exceeding a transient operating limit of the engine.

14 . The electronic device of claim 11 , wherein to generate the first command signal, wherein the at least one processor is further configured to:

reduce the motor torque limit to the low value, including to:

decrement the motor torque limit from the high value to a medium value at an instantaneous rate; and

reduce the motor torque limit from the medium value to the low value at a non-instantaneous rate that is based on pre-defined rate limit.

15 . The electronic device of claim 14 , wherein the at least one processor is further configured to:

determine, as the medium value, a motor torque measurement at a time of satisfying a condition in which a torque difference between the motor torque measurement and a GTE torque measurement is within a threshold.

16 . The electronic device of claim 14 , wherein the at least one processor is further configured to:

determine, as the medium value, a motor torque measurement at a time of satisfying a condition in which an increase of the motor torque measurement stops.

17 . The electronic device of claim 14 , wherein the at least one processor is further configured to:

determine, as a first motor torque measurement, at a time that a motor torque measurement and GTE torque measurement are equal to each other; and

determine the medium value as a multiple of the first motor torque measurement.

18 . The electronic device of claim 14 , wherein the at least one processor is further configured to:

select, as the non-instantaneous rate, a greater from among the pre-defined rate limit and an augmenting torque limit,

wherein the augmenting torque limit is an inverse of a GTE torque measurement.

19 . The electronic device of claim 11 , wherein to generate the second command signal, the at least one processor is further configured to:

set the motor speed reference value equal to a speed setpoint of the GTE that is based on the difference between the torque load demand and the GTE power measurement, in response to a determination that the condition for operating in the assisted mode is not satisfied; and

vary the motor speed reference value from the speed setpoint of the GTE, in response to a determination that the condition for operating in the assisted mode is satisfied.

20 . The electronic device of claim 11 , wherein the low value is great enough to maintain a minimum limit of electric motor rotor speed and while not reducing a state of change of a battery that provides power to the electric motor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2025
From: TANG, POI LOON; LU, XUENING
To: PRATT & WHITNEY CANADA CORP.
Reel/Frame 070950/0759 →
References Cited (48)
US 5020316A · Sweet et al. · 1991 [cited by applicant]
US 5303142A · Parsons · 1994 [cited by applicant]
US 9008942B2 · Dyrla et al. · 2015 [cited by applicant]
US 9051881B2 · Bettner · 2015 [cited by applicant]
US 10006375B1 · Wagner et al. · 2018 [cited by applicant]
US 10040566B2 · Waltner · 2018 [cited by applicant]
US 10196923B2 · Thomassin · 2019 [cited by applicant]
US 10364037B2 · Armstrong et al. · 2019 [cited by applicant]
US 10472078B2 · Huang · 2019 [cited by applicant]
US 10641184B2 · Wulff et al. · 2020 [cited by applicant]
US 10661911B2 · Armstrong et al. · 2020 [cited by applicant]
US 10800536B2 · Wagner · 2020 [cited by examiner]
US 11428171B2 · Brown et al. · 2022 [cited by applicant]
US 11466626B2 · Djelassi · 2022 [cited by applicant]
US 11480112B2 · Whatley · 2022 [cited by applicant]
US 11585283B2 · Steinert · 2023 [cited by applicant]
US 11597526B2 · Mark et al. · 2023 [cited by applicant]
US 11652428B2 · Hon et al. · 2023 [cited by applicant]
US 11713129B2 · Thomassin et al. · 2023 [cited by applicant]
US 11725594B2 · McQuiston et al. · 2023 [cited by applicant]
US 11794917B2 · Guerchkovitch et al. · 2023 [cited by applicant]
US 11939073B2 · Imel · 2024 [cited by examiner]
US 11988159B2 · Detweiler et al. · 2024 [cited by applicant]
US 11999495B2 · Thomassin et al. · 2024 [cited by applicant]
US 12030662B2 · Thiriet et al. · 2024 [cited by applicant]
US 12043374B2 · Hettenkofer · 2024 [cited by examiner]
US 12208912B2 · Thiriet et al. · 2025 [cited by applicant]
US 12240619B2 · Thomassin et al. · 2025 [cited by applicant]
US 12252264B2 · Guerchkovitch et al. · 2025 [cited by applicant]
US 12263953B2 · Freer · 2025 [cited by applicant]
US 12296941B2 · Freer · 2025 [cited by applicant]
US 12391392B1 · Lu et al. · 2025 [cited by applicant]
US 20090153087A1 · Lim · 2009 [cited by applicant]
US 20160368471A1 · Cho · 2016 [cited by applicant]
US 20170008505A1 · Park · 2017 [cited by applicant]
US 20180178908A1 · Taheri · 2018 [cited by examiner]
US 20190322382A1 · Mackin · 2019 [cited by examiner]
US 20200140106A1 · Dougherty · 2020 [cited by examiner]
US 20210237887A1 · Besse et al. · 2021 [cited by applicant]
US 20230011896A1 · Serr · 2023 [cited by examiner]
US 20230080296A1 · Na · 2023 [cited by examiner]
US 20230312115A1 · Alecu · 2023 [cited by applicant]
US 20240017823A1 · Parsons · 2024 [cited by examiner]
US 20250197018A1 · Freer · 2025 [cited by applicant]
EP 3162713A1 · 2017 [cited by examiner]
WO 2023041382A1 · 2023 [cited by applicant]
WO 2024235979A1 · 2024 [cited by applicant]
Non-Final Office Action issued Apr. 13, 2026, in connection with U.S. Appl. No. 19/197,808, 22 pages. [cited by applicant]