IP Library Granted Patent US 8,846,421
Granted Patent B2
US 8,846,421 · App. 13/416,202 · Granted Sep 30, 2014

Method of manufacturing lead frame for light-emitting device package and light-emitting device package

Inventors: Jin-Woo Lee (Chanwon, KR); Jae-Hoon Jang (Chanwon, KR); Dong-Hoon Lee (Chanwon, KR); Jae-Ha Kim (Chanwon, KR)
Assignee: MDS Co. Ltd.
H01L33/62H01L2933/0066H01L33/60H01L2224/48247H01L2224/48257
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Quick Facts
Patent No.
US 8,846,421
App. No.
13/416,202
Granted
Sep 30, 2014
Kind
B2
Abstract

A method of manufacturing a lead frame for a light-emitting device package and a light-emitting device package are provided. The method of manufacturing a lead frame for a light-emitting device package includes: preparing a base substrate for the lead frame; forming diffusion roughness on the base substrate; and forming a reflective plating layer on the diffusion roughness formed base substrate.

Claims (32)

1. A method of manufacturing a lead frame, the method comprising:

preparing a base substrate for the lead frame;

forming diffusion roughness on the base substrate; and

forming a reflective plating layer on the diffusion roughness formed base substrate,

wherein the forming the reflective plating layer comprises forming a reflective plating layer having spherical morphology on the diffusion roughness formed base substrate.

2. The method of claim 1 , wherein the forming the diffusion roughness is performed by applying at least one of an etching process, an oxidation process, mechanical stamping, and surface polishing onto the base substrate.

3. The method of claim 2 , wherein the etching process comprises applying at least one of a stripper, a hydrogen peroxide-sulfuric acid-based soft etching solution, and an oxidizing agent onto the base substrate.

4. The method of claim 2 , wherein the surface polishing process comprises sand blasting.

5. The method of claim 1 , wherein the reflective plating layer is formed by applying a low plating current density in a plating process.

6. The method of claim 5 , wherein the low current density is set at 0.3 to 2.0 ASD (A/dm 2 ).

7. The method of claim 1 , wherein the forming the reflective plating layer comprises forming a plating layer by applying a brightener, and

wherein the plating layer comprises at least one of silver (Ag), gold (Au) and aluminum (Al).

8. The method of claim 1 , further comprising forming a metal coating layer comprising at least one of a metal seed layer and an under layer before the forming the reflective plating layer.

9. A method of manufacturing a lead frame, the method comprising:

preparing a base substrate for the lead frame;

forming diffusion roughness on the base substrate; and

forming a reflective plating layer on the diffusion roughness formed base substrate,

wherein the forming the reflective plating layer comprises:

forming a non-brilliant plating layer on the diffusion roughness formed base substrate; and

forming a high brilliant plating layer, in which more brightener is included than in the non-brilliant plating layer, on the non-brilliant plating layer.

10. The method of claim 9 , wherein at least one of the non-brilliant plating layer and the high brilliant plating layer comprises at least one of silver (Ag), gold (Au) and aluminum (Al).

11. The method of claim 9 , wherein at least one of the forming the non-brilliant plating layer and the forming the high brilliant plating layer is performed by applying a high current density to a plating layer so that an acicular structure is formed on the plating layer.

12. The method of claim 11 , wherein the high current has a current density set at 5.0 to 10 ASD (A/dm 2 ).

13. A method of manufacturing a light-emitting device package, the method comprising:

preparing a base substrate for the lead frame;

forming diffusion roughness on the base substrate;

forming a reflective plating layer on the diffusion roughness formed base substrate;

installing a light-emitting device;

connecting the light emitting device to the reflective plating layer;

depositing a fluorescent substance on the light emitting device;

encapsulating the light emitting device on which the fluorescent substance is deposited with a lens comprising resin,

wherein the forming the reflective plating layer comprises forming a reflective plating layer having spherical morphology on the diffusion roughness formed base substrate.

Assignments (3)
CHANGE OF NAME Recorded Apr 21, 2015
From: MDS CO. LTD.
To: HAESUNG DS CO., LTD.
Reel/Frame 035475/0415 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2014
From: SAMSUNG TECHWIN CO., LTD.
To: MDS CO. LTD.
Reel/Frame 033327/0442 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2012
From: LEE, JIN-WOO; JANG, JAE-HOON; LEE, DONG-HOON; KIM, JAE-HA
To: SAMSUNG TECHWIN CO., LTD.
Reel/Frame 027835/0206 →
Priority Claims (2)
KR 10-2011-0021429 · Mar 10, 2011 · national
KR 10-2011-0021430 · Mar 10, 2011 · national
Continuity (1)
Related Publication 20120228660A1 · Sep 13, 2012