Semiconductor structure with airgap
A field effect transistor (FET) with an underlying airgap and methods of manufacture are disclosed. The method includes forming an amorphous layer at a predetermined depth of a substrate. The method further includes forming an airgap in the substrate under the amorphous layer. The method further includes forming a completely isolated transistor in an active region of the substrate, above the amorphous layer and the airgap.
1. A method, comprising:
forming a lateral undercut in a bulk substrate starting at a bottom of at least one deep trench structure;
filling the at least one deep trench structure with material to form an airgap from the lateral undercut in the bulk substrate under the active region; and
forming a transistor over the airgap,
wherein the lateral undercut is formed by etching with XeF 2 and the material is formed directly on sidewall structures on sidewalls of the at least one deep trench structure, and
wherein the transistor is formed as a completely isolated transistor.
2. The method of claim 1 , further comprising completely filling of the at least one deep trench structure with the material to form the airgap from the lateral undercut in the bulk substrate under the active region.
3. The method of claim 2 , wherein the sidewall structures comprise depositing oxide within the at least one deep trench structure and removing of the oxide from a bottom surface of the at least one deep trench structure to expose the bulk substrate for subsequent etching.
4. The method of claim 3 , wherein the sidewall structures are formed prior to forming the lateral undercut in the bulk substrate.
5. The method of claim 3 , further comprising removing residual material of the sidewall structures from a surface of a substrate material on the bulk substrate.
6. The method of claim 1 , wherein a location of the airgap is directly under a transistor channel.
7. The method of claim 6 , wherein the airgap is in contact with the transistor channel.
8. The method of claim 1 , wherein the material is polysilicon material deposited within the at least one deep trench structure.
9. The method of claim 1 , wherein the sidewall structures are on vertical portions of the at least one deep trench structure.