Different isolation liners for different type FinFETs and associated isolation feature fabrication
Different isolation liners for different type FinFETs and associated isolation feature fabrication are disclosed herein. An exemplary method includes performing a fin etching process on a substrate to form first trenches defining first fins in a first region and second trenches defining second fins in a second region. An oxide liner is formed over the first fins in the first region and the second fins in the second region. A nitride liner is formed over the oxide liner in the first region and the second region. After removing the nitride liner from the first region, an isolation material is formed over the oxide liner and the nitride liner to fill the first trenches and the second trenches. The isolation material, the oxide liner, and the nitride liner are recessed to form first isolation features (isolation material and oxide liner) and second isolation features (isolation material, nitride liner, and oxide liner).
1. A method comprising:
etching a substrate to form a first trench adjacent to a first fin and a second trench adjacent to a second fin, wherein the first fin is different than the second fin;
depositing an oxygen-containing liner that partially fills the first trench and the second trench, wherein the oxygen-containing liner is disposed over sidewalls and bottoms of the first trench and the second trench;
depositing a silicon-and-nitrogen containing liner that partially fills the first trench and the second trench, wherein the silicon-and-nitrogen containing liner is disposed over the oxygen-containing liner;
completely removing the silicon-and-nitrogen containing liner from the first trench;
depositing an isolation material over the oxygen-containing liner in the first trench and the silicon-and-nitrogen containing liner in the second trench, wherein the isolation material fills a remaining portion of the first trench and the second trench; and
etching back the isolation material, the silicon-and-nitrogen containing liner, and the oxygen-containing liner.
2. The method of claim 1 , wherein the depositing the oxygen-containing liner includes performing an atomic layer deposition process.
3. The method of claim 1 , wherein the depositing the silicon-and-nitrogen containing liner includes performing an atomic layer deposition process.
4. The method of claim 1 , wherein the depositing the isolation material includes performing a flowable chemical vapor deposition process.
5. The method of claim 1 , wherein the first fin is a silicon-containing fin and the second fin is a silicon-and-germanium containing fin.
6. The method of claim 1 , wherein the etching back includes:
removing the isolation material and the oxygen-containing liner disposed over an upper portion of the first fin; and
removing the isolation material, the silicon-and-nitrogen containing liner, and the oxygen-containing liner disposed over an upper portion of the second fin.
7. The method of claim 1 , wherein:
the etching the substrate further includes forming a third trench;
the depositing the oxygen-containing liner partially fills the third trench, such that the oxygen-containing liner is disposed over sidewalls and bottoms of the third trench;
the depositing the silicon-and-nitrogen containing liner partially fills the third trench;
the removing the silicon-and-nitrogen containing liner includes removing the silicon-and-nitrogen containing liner from over at least one of the sidewalls of the third trench; and
the depositing the isolation material fills a remaining portion of the third trench.
8. The method of claim 1 , wherein the depositing the oxygen-containing liner includes exposing the first fin and the second fin to an oxygen-containing environment, thereby oxidizing surfaces of the first fin and the second fin.
9. The method of claim 1 , wherein the oxygen-containing liner has a first thickness, the silicon-and-nitrogen containing liner has a second thickness, and the second thickness is greater than the first thickness.
10. The method of claim 1 , wherein the removing the silicon-and-nitrogen containing liner from the first trench includes:
forming a patterning layer that covers the silicon-and-nitrogen containing liner in the second trench and exposes the silicon-and-nitrogen containing liner in the first trench; and
performing an etching process that selectively removes the silicon-and-nitrogen containing liner from the first trench without removing the oxygen-containing liner.
11. A method comprising:
performing a first atomic layer deposition process to form an oxygen-containing liner that partially fills a first trench and a second trench, wherein the first trench is adjacent to a first fin, the second trench is adjacent to a second fin, and the first fin is different than the second fin;
performing a second atomic layer deposition process to form a silicon-and-nitrogen containing liner that partially fills the first trench and the second trench, wherein the silicon-and-nitrogen containing liner is disposed over the oxygen-containing liner;
after removing the silicon-and-nitrogen containing liner from the first trench, performing a chemical vapor deposition process to form an isolation material over the oxygen-containing liner in the first trench and the silicon-and-nitrogen containing liner in the second trench, wherein the isolation material fills a remaining portion of the first trench and a remaining portion of the second trench; and
etching back the isolation material, the silicon-and-nitrogen containing layer, and the oxygen-containing liner.
12. The method of claim 11 , wherein:
the first atomic layer deposition process implements a first silicon-containing precursor and an oxygen-containing plasma; and
the second atomic layer deposition process implements a second silicon-containing precursor and a nitrogen-containing precursor.
13. The method of claim 11 , further comprising performing a planarization process on the isolation material before the etching back.
14. The method of claim 11 , further comprising forming the first fin and the second fin by:
providing a first semiconductor layer;
forming a first doped region and a second doped region in the first semiconductor layer;
forming a masking layer over the first semiconductor layer, wherein the masking layer covers the first doped region in the first semiconductor layer;
etching the first semiconductor layer to form a recess that exposes the second doped region in the first semiconductor layer;
forming a second semiconductor layer over the second doped region of the first semiconductor layer; and
after removing the masking layer, patterning the first semiconductor layer and the second semiconductor layer, wherein:
the first fin includes a first portion of the first semiconductor layer disposed over a second portion of the first semiconductor layer, the second portion of the first semiconductor layer including the first doped region, and
the second fin includes a portion of the second semiconductor layer disposed over a third portion of the first semiconductor layer, the third portion of the first semiconductor layer including the second doped region.
15. The method of claim 11 , wherein the oxygen-containing liner has a first thickness, the silicon-and-nitrogen containing liner has a second thickness, and a ratio of the first thickness to the second thickness is about 2:3.
16. A method comprising:
forming a silicon-containing fin and a silicon-and-germanium containing fin over a substrate, wherein a first trench is adjacent to the silicon-containing fin and a second trench is adjacent to the silicon-and-germanium containing fin;
depositing an oxygen-containing liner over the silicon-containing fin and the silicon-and-germanium containing fin, wherein the oxygen-containing liner partially fills the first trench and the second trench, and further wherein the oxygen-containing liner is disposed over sidewalls and bottoms of the first trench and the second trench;
depositing a silicon-and-nitrogen containing liner over the silicon-containing fin and the silicon-and-germanium containing fin, wherein the silicon-and-nitrogen containing liner partially fills the first trench and the second trench, and further wherein the silicon-and-nitrogen containing liner is disposed over the oxygen-containing liner;
after removing the silicon-and-nitrogen containing liner from the first trench and from over the silicon-containing fin, depositing an isolation material over the silicon-containing fin, the silicon-and-germanium containing fin, the oxygen-containing liner in the first trench, and the silicon-and-nitrogen containing liner in the second trench, wherein the isolation material fills a remaining portion of the first trench and the second trench; and
etching back the isolation material, the silicon-and-nitrogen containing liner, and the oxygen-containing liner.
17. The method of claim 16 , wherein:
a third trench is disposed between the first trench and the second trench;
the depositing the oxygen-containing liner partially fills the third trench, such that the oxygen-containing liner is disposed over sidewalls and a bottom of the third trench;
the depositing the silicon-and-nitrogen containing liner partially fills the third trench;
the removing the silicon-and-nitrogen containing liner includes removing the silicon-and-nitrogen containing liner from over at least one of the sidewalls of the third trench; and
the depositing the isolation material fills a remaining portion of the third trench.
18. The method of claim 16 , further comprising performing a planarization process on the isolation material before the etching back, wherein the planarization process stops upon reaching a first mask layer disposed over the silicon-containing fin and a second mask layer disposed over the silicon-and-germanium containing fin.
19. The method of claim 18 , wherein the etching back includes removing the first mask layer and the second mask layer.