IP Library Granted Patent US 11,296,243
Granted Patent B2
US 11,296,243 · App. 16/710,454 · Granted Apr 5, 2022

Physical forms of MXene materials exhibiting novel electrical and optical characteristics

Inventors: Michael J Ghidiu (Bridgeton, NJ); Michel W Barsoum (Moorestown, NJ); Yury Gogotsi (Warminster, PA); Aaron Thomas Fafarman (Philadelphia, PA); Andrew DeVries Dillon (Philadelphia, PA)
Assignee: Drexel University
H01L31/022466C01B32/914C01B32/921C01B32/949C04B35/56C04B35/5607C04B35/5618C04B35/58C04B35/58007H01L33/42H01L51/5203C04B2235/3201C04B2235/3203C04B2235/3205C04B2235/445
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Quick Facts
Patent No.
US 11,296,243
App. No.
16/710,454
Granted
Apr 5, 2022
Kind
B2
Abstract

The present invention(s) is directed to novel conductive M n+1 X n (T s ) compositions exhibiting high volumetric capacitances, and methods of making the same. The present invention(s) is also directed to novel conductive M n+1 X n (T s ) compositions, methods of preparing transparent conductors using these materials, and products derived from these methods.

Claims (67)

1. A method comprising,

(a) applying a MXene dispersion onto a substrate surface, said MXene dispersion comprising at least one type of MXene platelets dispersed in a solvent; and

(b) removing at least a portion of solvent so as to provide a coated film of at least one layer of MXene platelets oriented to be essentially coplanar with the substrate surface,

said MXene platelets comprising a M n+1 X n (T s ) composition having at least one layer, each layer having a first and second surface, each layer comprising

a substantially two-dimensional array of crystal cells,

each crystal cell having an empirical formula of M n+1 X n , such that each X is positioned within an octahedral array of M,

wherein M is at least one Group 3, 4, 5, 6, or 7,

wherein each X is C, N, or a combination thereof and

n=1, 2, or 3;

wherein at least one of said surfaces of the layers has surface terminations, T s , independently comprising alkoxide, alkyl, carboxylate, halide, hydroxide, hydride, oxide, sub- oxide, nitride, sub-nitride, sulfide, sulfonate, thiol, or a combination thereof;

said coated film being electrically conductive and exhibiting:

(i) a resistivity in a range of from about 0.01 to about 1000 micro-ohm-meters,

(ii) an ability to transmit at least about 50%, at least about 55%, at least about 60%, at least about 65%, at least about 70%, at least about 75%, at least about 80%, at least about 85%, at least about 90%, or at least about 95% of incident light of at least one wavelength in a range of from about 300 nm to about 2000 nm

(iii) a ratio of DC conductivity, measured in Siemens/meter, to light absorbance, (including visible light absorbance), measured as a decadic absorbance per meter, of at least 0 . 1 Siemens measured at at least one wavelength in the range of 300 to 2500 nm;

(iv) a value of the real dielectric permittivity less than negative one for wavelengths greater than a threshold wavelength, for example, 500 nm; or

(v) a combination of any two or more of (i), (ii), (iii), and (iv),

wherein the M n−1 X n (T s ) composition comprises a plurality of M n+1 X n (T s ) platelets having at least one mean lateral dimension in a range of from about 0.1 micron to about 50 microns.

2. The method of claim 1 wherein the MXene dispersion is applied dropwise onto an optionally rotating substrate surface, during or after which the optionally substrate surface is made to rotate at a rate in a range of from about 300 rpm (rotations per minute) to about 5000 rpm.

3. The method of claim 1 , wherein the MXene dispersion is an aqueous dispersion optionally comprising one or more surfactants.

4. The method of claim 1 , wherein the MXene dispersion comprising an organic solvent.

5. The method of claim 1 , wherein the substrate is rigid.

6. The method of claim 1 , wherein the substrate is flexible.

7. The method of claim 1 , wherein the film has surface electrical resistivity in a range of from about 1 micro-ohm-meters to about 10 micro-ohm-meters, from about 10 micro-ohm-meters to about 100 micro-ohm-meters, from about 100 micro-ohm-meters to about 1000 micro-ohm-meters, from about 1000 micro-ohm-meters to about 10,000 micro-ohm-meters, or any combination of two or more of these ranges.

8. The method of claim 1 , wherein M is at least one Group 4, 5, 6, or 7 metal.

9. The method of claim 1 , wherein M is at least one of Hf, Cr, Mn, Mo, Nb, Sc, Ta, Ti, V, W, or Zr.

10. The method of claim 1 , wherein M is Ti, and n is 1 or 2.

11. The method of claim 1 , wherein M n+1 X n comprises Sc 2 C, S c2 N, Ti 2 C, Ti 2 N, V 2 C, V 2 N, Cr 2 C, Cr 2 N, Zr 2 C, Zr 2 N, Nb 2 C, Nb 2 N, Hf 2 C, Hf 2 N, Ta 2 C, Mo 2 C, Ti 3 C 2 , Ti 3 N 2 , V 3 C 2 , Ta 3 C 2 , Ta 3 N 2 , Mo 3 C 2 , (Cr 2/3 Ti 1/2 ) 3 C 2 , Ti 4 C 3 , Ti 4 N 3 , V 4 C 3 , V 4 N 3 , Ta 4 C 3 , Ta 4 N 3 , Nb 4 C 3 , or a combination thereof.

12. The method of claim 1 , the crystal cells having an empirical formula Ti 3 C 2 or Ti 2 C and wherein at least one of said surfaces of each layer is coated with surface terminations, T s , comprising alkoxide, fluoride, hydroxide, oxide, sub-oxide, sulfonate, or a combination thereof.

13. The method of claim 1 , wherein the M n−1 X n (T s ) or M′ 2 M″ m X m+1 composition is formed by removing at least 90% the A atoms from a MAX-phase composition having an empirical formula of M n+1 AX n or M′ 2 M″ m AX m+1 , respectively;

wherein M is at least one Group 3, 4, 5, 6, or 7 metal,

wherein A is an A-group element;

each X is C, N, or a combination thereof; and

n=1, 2, or 3.

14. The method of claim 13 , wherein removing the A atoms is done in aqueous media.

15. The method of claim 13 , wherein M is at least one of Hf, Cr, Mn, Mo, Nb, Sc, Ta, Ti, V, W, or Zr.

16. The method of claim 13 , wherein A is at least one of Al, As, Ga, Ge, In, P, Pb, S, or Sn.

17. The method of claim 13 , wherein the A atoms are removed by a process comprising a treatment with a fluorine-containing acid.

18. The method of claim 17 , wherein the fluorine-containing acid is aqueous hydrofluoric acid.

19. The method of claim 17 , wherein the fluorine-containing acid comprises:

(a) aqueous ammonium hydrogen fluoride (NH 4 F.HF);

(b) an alkali metal bifluoride salt (i.e., QHF 2 , where Q is Li, Na, or K), or a combination thereof; or

(c) at least one fluoride salt in the presence of at least one mineral acid that is stronger than HF; or

(d) a combination of two or more of (a)-(c).

20. The method of claim 19 , wherein the fluorine-containing acid is derived from lithium fluoride and an aqueous mineral acid that is stronger than HF.

21. A method comprising,

(a) applying a MXene dispersion onto a substrate surface, said MXene dispersion comprising at least one type of MXene platelets dispersed in a solvent and

(b) removing at least a portion of solvent so as to provide a coated film of at least one layer of MXene platelets oriented to be essentially coplanar with the substrate surface,

said MXene platelets comprising a M n+1 X n (T s ) composition having at least one layer, each layer having a first and second surface, each layer comprising

a substantially two-dimensional array of crystal cells

each crystal cell having an empirical formula of M n+1 X n , such that each X is positioned within an octahedral array of M,

wherein M is at least one Group 3, 4, 5, 6, or 7,

wherein each X is C, N, or a combination thereof and p 1 n=1, 2, or 3,

wherein at least one of said surfaces of the layers has surface terminations, T s , independently comprising alkoxide, alkyl, carboxylate, halide, hydroxide, hydride, oxide, sub-oxide, nitride, sub-nitride, sulfide, sulfonate, thiol, or a combination thereof;

said coated film being electrically conductive and exhibiting:

(i) a resistivity in a range of from about 0.01 to about 1000 micro-ohm-meters,

(ii) an ability to transmit at least about 50%, at least about 55%, at least about 60%, at least about 65%, at least about 70%, at least about 75%, at least about 80%, at least about 85%, at least about 90%, or at least about 95% of incident light of at least one wavelength in a range of from about 300 nm to about 2000 nm

(iii) a ratio of DC conductivity, measured in Siemens/meter, to light absorbance, (including visible light absorbance), measured as a decadic absorbance per meter, of at least 0.1 Siemens measured at at least one wavelength in the range of 300 to 2500 nm;

(iv) a value of the real dielectric permittivity less than negative one for wavelengths greater than a threshold wavelength, for example, 500 nm; or

(v) a combination of any two or more of (i), (ii), (iii), and (iv),

further wherein M comprises at least two Group 4, 5, 6, or 7 metals, and the M n+1 X n (T s ) composition is represented by a formula M′ 2 M″ m X m+1 (T s ).

22. The method of claim 21 , wherein M′ comprises Ti, V, Cr, or Mo.

23. The method of claim 21 , wherein M″ comprises Ti, V, Nb, or Ta, and M′ is different than M″.

24. The method of claim 21 , wherein M′ 2 M″ m X m+1 , comprises Mo 2 TiC 2 , Mo 2 VC 2 , Mo 2 TaC 2 , Mo 2 NbC 2 , Mo 2 Ti 2 C 3 , Cr 2 TiC 2 , Cr 2 VC 2 , Cr 2 TaC 2 , Cr 2 NbC 2 , Ti 2 NbC 2 , Ti 2 TaC 2 , V 2 TaC 2 , V 2 TiC 2 , or a combination thereof.

25. The method of claim 21 , wherein M′ 2 M″ m X m+1 , comprises Mo 2 TiC 2 , Mo 2 VC 2 , Mo 2 TaC 2 , Mo 2 NbC 2 , Cr 2 VC 2 , Cr 2 TaC 2 , Cr 2 NbC 2 , Ti 2 NbC 2 , Ti 2 TaC 2 , V 2 TaC 2 , V 2 TiC 2 , or a combination thereof.

26. The method of claim 21 , wherein M′ 2 M″ m X m+1 , comprises Mo 2 Ti 2 C 3 , Mo 2 V 2 C 3 , Mo 2 Nb 2 C 3 , Mo 2 Ta 2 C 3 , Cr 2 Ti 2 C 3 , Cr2V 2 C 3 , Cr 2 Nb 2 C 3 , Cr 2 Ta 2 C 3 , Nb 2 Ta 2 C 3 , Ti 2 Nb 2 C 3 , Ti 2 Ta 2 C 3 , V 2 Ta 2 C 3 , V 2 Nb 2 C 3 , V 2 Ti 2 C 3 , or a combination thereof.

27. The method of claim 21 , wherein M′ 2 M″ m X m+1 , comprises Nb 2 VC 2 , Ta 2 TiC 2 , Ta 2 VC 2 , Nb 2 TiC 2 or a combination thereof.

28. The method of claim 21 , wherein the M′ 2 M″ m X m+1 is in a disordered state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2020
From: GHIDIU, MICHAEL J.; BARSOUM, MICHEL W.; GOGOTSI, YURY; FAFARMAN, AARON THOMAS; DILLON, ANDREW DEVRIES
To: DREXEL UNIVERSITY
Reel/Frame 051591/0981 →
Continuity (4)
Continuation 15513740
Provisional Application 62214380 · Sep 4, 2015
Provisional Application 62055155 · Sep 25, 2014
Related Publication 20200176619A1 · Jun 4, 2020
Cited By (6)
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