IP Library Granted Patent US 12,734,484
Granted Patent B2
US 12,734,484 · App. 18/348,151 · Granted Sep 15, 2026

Adsorbent, method for manufacturing the same, adsorption sheet, artificial dialysis membrane, and artificial dialyzer

Inventors: Yuki Kimura (Nagaokakyo, JP); Ichitaro Okamura (Nagaokakyo, JP); Takeshi Torita (Nagaokakyo, JP); Masashi Koyanagi (Nagaokakyo, JP)
Assignee: MURATA MANUFACTURING CO., LTD.
B01D61/243B01J20/04B01J20/28035B01J20/3071B01J20/3221B01D2257/40
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Quick Facts
Patent No.
US 12,734,484
App. No.
18/348,151
Granted
Sep 15, 2026
Kind
B2
Abstract

An adsorbent that includes a particle of a layered material that contains one or a plurality of layers; and contains Li. The one or plural layers includes a layer body represented by: M m X n where, M represents at least one Group-3, -4, -5, -6, or -7 metal, X represents a carbon atom, a nitrogen atom, or a combination thereof, n is 1 to 4, and m is larger than n, and equal to or less than 5; and a modified/terminal part T resides on a surface of the layer body, T represents at least one selected from the group consisting of hydroxy group, fluorine atom, chlorine atom, oxygen atom, and hydrogen atom, the modified/terminal part T residing on a surface of the layer body, the particle has an average thickness of 1 nm to 10 nm, and the adsorbent has a Li content of 0.0001% by mass to 0.0020% by mass.

Claims (52)

1 . An adsorbent comprising:

a particle of a layered material that contains one or a plurality of layers; and

Li, the one or the plurality of layers including a layer body represented by:

M m X n

where, M represents at least one Group-3, -4, -5, -6, or -7 metal,

X represents a carbon atom, a nitrogen atom, or a combination thereof,

n is 1 to 4, and

m is larger than n, and equal to or less than 5; and

a modified/terminal part T resides on a surface of the layer body, and T represents at least one selected from the group consisting of hydroxy group, fluorine atom, chlorine atom, oxygen atom, and hydrogen atom,

the particle has an average thickness of 1 nm to 10 nm, and

the adsorbent has a Li content of 0.0001% by mass to 0.0020% by mass.

2 . The adsorbent according to claim 1 , wherein the adsorbent has a (002) plane peak in an X-ray diffractometry profile of the adsorbent at a 2θ angle of 8° or larger.

3 . The adsorbent according to claim 1 , wherein the adsorbent has a (002) plane peak in an X-ray diffractometry profile of the adsorbent at a 2θ angle of 8° to 9°.

4 . The adsorbent according to claim 1 , wherein the particle has an average maximum dimension, measured in a plane in parallel with the layer containing the particle, of 0.1 μm to 20 μm.

5 . The adsorbent according to claim 1 , further comprising one or more materials selected from ceramic, metal, and resin materials.

6 . The adsorbent according to claim 1 , wherein the adsorbent has a sheet form.

7 . The adsorbent according to claim 1 , wherein the adsorbent is constructed to adsorb a polar organic compound.

8 . The adsorbent according to claim 1 , wherein the adsorbent is constructed to adsorb a compound having either or both of hydroxy group and amino group, and ammonia.

9 . The adsorbent according to claim 1 , wherein the adsorbent is constructed to adsorb a uremic toxin.

10 . The adsorbent according to claim 1 , wherein the adsorbent is constructed to adsorb urea.

11 . An adsorption sheet comprising the adsorbent according to claim 1 .

12 . An artificial dialysis membrane comprising the adsorbent according to claim 1 .

13 . An artificial dialyzer comprising the adsorbent according to claim 1 .

14 . A method for manufacturing an adsorbent, the method comprising:

(a) preparing a precursor represented by:

M m AX n

where, M represents at least one Group-3, -4, -5, -6, or -7 metal,

X represents a carbon atom, a nitrogen atom, or a combination thereof,

A represents at least one Group-12, -13, -14, -15, or -16 element,

n is 1 to 4, and

m is larger than n, and equal to or less than 5;

(b1) etching the precursor using an etching solution so as to remove at least a part of atoms A from the precursor to obtain an etched product;

(c1) washing the etched product with water to obtain a water-washed product;

(d1) conducting Li intercalation including a process of mixing the water-washed product with a Li-containing compound to obtain a Li-intercalated product;

(e) conducting delamination including a process of stirring the Li-intercalated product to obtain a delaminated product;

(f) conducting acid treatment including a process of mixing the delaminated product with an acid solution to obtain an acid-treated product; and

(g) washing the acid-treated product with water to obtain the adsorbent, the adsorbent having a Li content of 0.0001% by mass to 0.0020% by mass.

15 . A method for manufacturing the adsorbent according to claim 14 , wherein the acid-treated product has a pH of 2.5 or less.

16 . A method for manufacturing an adsorbent, the method comprising:

(a) preparing a precursor represented by:

M m AX n

where, M represents at least one Group-3, -4, -5, -6, or -7 metal,

X represents a carbon atom, a nitrogen atom, or a combination thereof,

A represents at least one Group-12, -13, -14, -15, or -16 element,

n is 1 to 4, and

m is larger than n, and equal to or less than 5;

(b2) etching the precursor using an etching solution that contains a Li-containing compound so as to remove at least a part of atoms A from the precursor concurrently with Li intercalation to obtain an etched-and-Li-intercalated product;

(c2) washing the etched-and-Li-intercalated product with water to obtain a water-washed product;

(e) conducting delamination including a process of stirring the water-washed product to obtain a delaminated product;

(f) conducting acid treatment including a process of mixing the delaminated product with an acid solution to obtain an acid-treated product; and

(g) washing the acid-treated product with water to obtain the adsorbent, the adsorbent having a Li content of 0.0001% by mass to 0.0020% by mass.

17 . A method for manufacturing the adsorbent according to claim 16 , wherein the acid-treated product has a pH of 2.5 or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2023
From: KIMURA, YUKI; OKAMURA, ICHITARO; TORITA, TAKESHI; KOYANAGI, MASASHI
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 064173/0788 →
Priority Claims (1)
JP 2021-013645 · Jan 29, 2021 · national
Continuity (2)
Continuation PCTJP2022002442 · Jan 24, 2022
Related Publication 20230347290A1 · Nov 2, 2023
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