IP Library Granted Patent US 11,637,390
Granted Patent B2
US 11,637,390 · App. 17/535,425 · Granted Apr 25, 2023

I/O connector configured for cable connection to a midboard

Inventors: Arkady Y. Zerebilov (Lancaster, PA); R. Brad Brubaker (Etters, PA)
Assignee: FCI USA LLC
H01R12/53H01R12/716H01R13/502H01R13/6581H01R13/6592
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Quick Facts
Patent No.
US 11,637,390
App. No.
17/535,425
Filed
Nov 24, 2021
Granted
Apr 25, 2023
Kind
B2
Art Unit
2833
USPC
439/530
Abstract

An I/O connector assembly configured for making a cabled connection to an interior portion of a printed circuit board for signals passing through the connector. The assembly may include a receptacle connector, a cage and cables, terminated to conductive elements of the terminal subassemblies, extending through the cage to the midboard. The terminal subassemblies may have first type conductive elements configured for mounting to the printed circuit board and second type conductive elements configured for terminating cables. Features may be included for precise positioning of the receptacle connector formed with the terminal subassemblies relative to the cage such that connector to connector variation in the positioning of the contact portions of the conductive elements in the terminal subassembly is provided. A mating plug may be designed with low wipe, which improves high frequency performance of the mated connector system.

Claims (57)

1. An receptacle connector comprising:

a housing configured to receive a mating connector;

a terminal subassembly coupled to the housing, the terminal subassembly comprising:

a plurality of conductive elements, wherein:

each conductive element of the plurality of conductive elements comprises a contact portion, a contact tail and an intermediate portion joining the contact portion and the contact tail;

the contact portions of the plurality of conductive elements are positioned in a row;

the plurality of conductive elements comprises a plurality of signal conductors and a plurality of ground conductors; and

a shield comprising concave sections and flat portions, wherein the concave portions are aligned with signal conductors of the plurality of signal conductors and the flat portions are welded to ground conductors of the plurality of ground conductors.

2. The receptacle connector of claim 1 , wherein:

the plurality of signal conductors comprises a pair of signal conductors;

a first flat portion of the flat portions is welded to a first ground conductor of the plurality of ground conductors on a first side of the pair of signal conductors; and

a second flat portion of the flat portions is welded to a second ground conductor of the plurality of ground conductors on a second side of the pair of signal conductors.

3. The receptacle connector of claim 1 , further comprising a conductive member welded to the intermediate portions of ground conductors of the plurality of ground conductors.

4. The receptacle connector of claim 3 , wherein the conductive member comprises a shorting bar.

5. The receptacle connector of claim 3 , wherein:

the contact portions of the plurality of conductive elements are positioned in the row along a row direction;

the row direction in perpendicular to an insertion direction for the electrical connector; and

the shield and the conductive member are spaced along the insertion direction.

6. The receptacle connector of claim 5 , wherein:

the receptacle connector comprises a plurality of shields elongated in the row direction;

the shield is a first shield of the plurality of shields; and

the receptacle connector further comprises at least one ground member elongated in a direction perpendicular to the row direction and engaging each of the plurality of shields.

7. The receptacle connector of claim 6 , wherein the at least one ground member comprises at least one ground clip or at least one ground staple.

8. The receptacle connector of claim 1 , wherein:

the plurality of conductive elements comprises conductive elements of a first type and a second type;

the conductive elements of the first type have intermediate portions that bend through 90 degrees, and contact tails configured for attachment to a printed circuit board; and

the conductive elements of the second type have contact tails configured for a cable termination.

9. The receptacle connector of claim 8 , wherein the contact portions of the plurality of conductive elements positioned in the row are disposed within the housing.

10. The receptacle connector of claim 8 , wherein:

the conductive elements of the second type have straight intermediate portions.

11. An electrical connector comprising:

a plurality of terminal subassemblies, wherein each of the plurality of terminal subassemblies comprises:

a plurality of conductive elements, wherein:

each conductive element of the plurality of conductive elements comprises a contact portion, a contact tail and an intermediate portion joining the contact portion and the contact tail;

the contact portions of the plurality of conductive elements are positioned in a row;

the plurality of conductive elements comprises a plurality of signal conductors and a plurality of ground conductors; and

a first conductive member welded to intermediate portions of ground conductors of the plurality of ground conductors;

a second conductive member welded to the intermediate portions of ground conductors of the plurality of ground conductors.

12. The electrical connector of claim 11 , wherein for at least one of the plurality of terminal subassemblies, the first conductive member comprises a shield comprising concave sections and flat portions, wherein the concave portions are aligned with intermediate portions of signal conductors of the plurality of signal conductors and the flat portions are welded to the intermediate portions of ground conductors of the plurality of ground conductors.

13. The electrical connector of claim 12 , wherein for the at least one of the plurality of terminal subassemblies:

the plurality of signal conductors comprises a pair of signal conductors;

a first flat portion of the flat portions is welded to an intermediate portion of a first ground conductor of the plurality of ground conductors on a first side of the pair of signal conductors; and

a second flat portion of the flat portions is welded to an intermediate portion of a second ground conductor of the plurality of ground conductors on a second side of the pair of signal conductors.

14. The electrical connector of claim 11 , wherein for each of the plurality of terminal subassemblies the second conductive member comprises a shorting bar.

15. The electrical connector of claim 11 , wherein for each of the plurality of terminal subassemblies:

the contact portions of the plurality of conductive elements are positioned in the row along a row direction;

the row direction in perpendicular to an insertion direction for the electrical connector; and

the first conductive member and the second conductive member are spaced along the insertion direction.

16. The electrical connector of claim 11 , further comprising at least one ground member configured to electrically couple together ground conductors of the plurality of terminal subassemblies.

17. The electrical connector of claim 16 , wherein the at least one ground member comprises at least one ground clip or at least one ground staple.

18. The electrical connector of claim 11 , wherein for at least one of the plurality of terminal subassemblies:

the plurality of conductive elements comprises conductive elements of a first type and a second type;

the conductive elements of the first type have intermediate portions that bend through 90 degrees, and contact tails configured for attachment to a printed circuit board; and

the conductive elements of the second type have contact tails configured for a cable termination.

19. The electrical connector of claim 18 , wherein for the at least one of the plurality of terminal subassemblies the contact portions of the plurality of conductive elements positioned in the row have contact portions configured to mate with a mating component.

20. The electrical connector of claim 18 , wherein for the at least one of the plurality of terminal subassemblies:

the conductive elements of the second type have straight intermediate portions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2022
From: ZEREBILOV, ARKADY Y.; BRUBAKER, R. BRAD
To: FCI USA LLC
Reel/Frame 061061/0089 →
Continuity (4)
Continuation 16750967 · Jan 23, 2020
Provisional Application 62952009 · Dec 20, 2019
Provisional Application 62796913 · Jan 25, 2019
Related Publication 20220158371A1 · May 19, 2022
Cited By (10)
US 12,240,393 US 12,272,917 US 12,362,505 US 12,362,514 US 12,368,270 US 12,451,627 US 12,482,980 US 12,671,194 US 12,695,235 US 12,725,950