IP Library › Granted Patent US 12,068,170
Granted Patent B2
US 12,068,170 · App. 18/198,743 · Granted Aug 20, 2024

Vapor phase thermal etch solutions for metal oxo photoresists

Inventors: Lakmal Charidu Kalutarage (San Jose, CA); Mark Joseph Saly (Milpitas, CA); Bhaskar Jyoti Bhuyan (Milpitas, CA); Madhur Sachan (Belmont, CA); Regina Freed (Los Altos, CA)
Assignee: Applied Materials, Inc.
H01L21/32135C23F4/02G03F7/0042G03F7/0043G03F7/265G03F7/36
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Quick Facts
Patent No.
US 12,068,170
App. No.
18/198,743
Granted
Aug 20, 2024
Kind
B2
Abstract

Embodiments disclosed herein include methods of developing a metal oxo photoresist. In an embodiment, the method comprises providing a substrate with the metal oxo photoresist into a vacuum chamber, where the metal oxo photoresist comprises exposed regions and unexposed regions. In an embodiment, the unexposed regions comprise a higher carbon concentration than the exposed regions. The method may further comprise vaporizing a halogenating agent into the vacuum chamber, where the halogenating agent reacts with either the unexposed regions or the exposed regions to produce a volatile byproduct. In an embodiment, the method may further comprise purging the vacuum chamber.

Claims (23)

1. A method of developing a metal oxo photoresist, comprising:

providing a substrate with the metal oxo photoresist into a vacuum chamber, wherein the metal oxo photoresist comprises exposed regions and unexposed regions;

vaporizing a halogenating agent into the vacuum chamber, wherein the halogenating agent reacts with either the unexposed regions or the exposed regions to produce a volatile byproduct, wherein the halogenating agent comprises MoCl 5 , TaCl 5 , NbCl 5 , or WCl 5 ; and

purging the vacuum chamber.

2. A method of developing a metal oxo photoresist, comprising:

providing a substrate with the metal oxo photoresist into a vacuum chamber, wherein the metal oxo photoresist comprises exposed regions and unexposed regions;

vaporizing a halogenating agent into the vacuum chamber, wherein the halogenating agent reacts with either the unexposed regions or the exposed regions to produce a volatile byproduct, wherein the halogenating agent comprises a metal oxy halide with a formula of MO a X b or MO a X b L c , wherein M is a metal or semimetal including one or more of Mo, W, Ta, Nb, Sn, V, Ti, or Si, wherein X is a halide including one or more of Cl and Br, and wherein L is a ligand including one or more of an alkyl, an ethylenediamine, or Cp; and

purging the vacuum chamber.

3. The method of claim 2 , wherein the halogenating agent comprises MoOCl 4 , MoO 2 Cl 2 , WOCl 4 , or WOCl 2 .

4. The method of claim 2 , wherein a is 1-5, b is 1-5, and c is 1-5.

5. A method of developing a metal oxo photoresist, comprising:

providing a substrate with the metal oxo photoresist into a vacuum chamber;

vaporizing a halogenating agent into the vacuum chamber, wherein the halogenating agent reacts with the metal oxo photoresist to produce a volatile byproduct; and

purging the vacuum chamber, wherein the halogenating agent comprises a metal halide or a metal oxy halide, wherein the halogenating agent comprises a metal oxy halide with a formula of MO a X b or MO a X b L c , wherein M is a metal or semimetal including one or more of Mo, W, Ta, Nb, Sn, V, Ti, or Si, wherein X is a halide including one or more of Cl and Br, and wherein L is a ligand including one or more of an alkyl, an ethylenediamine, or Cp.

6. A method of developing a metal oxo photoresist, comprising:

providing a substrate with the metal oxo photoresist into a vacuum chamber;

vaporizing a halogenating agent into the vacuum chamber, wherein the halogenating agent reacts with the metal oxo photoresist to produce a non-volatile product;

vaporizing a ligand into the vacuum chamber, wherein the ligand reacts with the non-volatile product to produce a volatile byproduct; and

purging the vacuum chamber.

7. The method of claim 6 , wherein the halogenating agent comprises a metal halide.

8. The method of claim 6 , wherein the halogenating agent comprises a metal oxy halide.

9. The method of claim 6 , wherein the halogenating agent comprises thionyl chloride (SOCl 2 ), methanesulfonyl chloride (CH 3 SO 2 Cl), trichloromethanesulfonyl chloride (CCl 3 SO 2 Cl), 4-toluenesulfonyl chloride (tosyl chloride), oxalyl chloride (ClCOCOCl), tert-butyl hypochlorite ((CH 3 ) 3 COCl), N-chlorophthalimide, 1,3-dichloro-5,5-dimethylhydantoin, trimethylsilyl chloride, HCl, Cl 2 , PCl 5 , BCl 3 , HBr, Br 2 , CCl 3 Br, CBr 4 , 1,2-dibromo-1,1,2,2-tetrachloroethane (Cl 2 CBrCBrCl 2 ), BBr 3 , PBr 3 , N-bromosuccinimide, N-bromoacetamide, 2-bromo-2-cyano-N,N-dimethylacetamide, 1,3-dibromo-5,5-dimethylhydantoin, 2,4,4,6-tetrabromo-2,5-cyclohexadienone, or trimethylsilyl bromide.

10. The method of claim 6 , wherein the ligand is a protonated ligand, comprising an amine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2023
From: KALUTARAGE, LAKMAL CHARIDU; SALY, MARK JOSEPH; BHUYAN, BHASKAR JYOTI; SACHAN, MADHUR; FREED, REGINA
To: APPLIED MATERIALS, INC.
Reel/Frame 064754/0087 →
Continuity (4)
Continuation 18116556 · Mar 2, 2023
Continuation 17348589 · Jun 15, 2021
Provisional Application 63047157 · Jul 1, 2020
Related Publication 20230290646A1 · Sep 14, 2023