IP Library › Granted Patent US 12,224,733
Granted Patent B2
US 12,224,733 · App. 17/492,752 · Granted Feb 11, 2025

Acoustic wave device

Inventor: Katsuya Daimon (Nagaokakyo, JP)
Assignee: MURATA MANUFACTURING CO., LTD.
H03H9/02574H03H9/02559H03H9/02637H03H9/02866H03H9/02984H03H9/145H03H9/25
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Quick Facts
Patent No.
US 12,224,733
App. No.
17/492,752
Granted
Feb 11, 2025
Kind
B2
Abstract

An acoustic wave device includes a silicon support substrate, a silicon nitride film on the support substrate, a silicon oxide film on the silicon nitride film, a piezoelectric layer on the silicon oxide film and using Y-cut X-SAW propagation lithium tantalate, and an IDT electrode on the piezoelectric layer. A film thickness of the piezoelectric layer is equal to or less than about 1λ, Euler angles of the piezoelectric layer are (0±5°, θ, 0±5°) or (0±5°, θ, 180±5°), θ in the Euler angles of the piezoelectric layer is about 95.5°≤θ<117.5° or about −84.5°≤θ<−62.5°, and a relationship between θ in the Euler angles of the piezoelectric layer and a film thickness of the silicon nitride film is a combination shown in Table 1 or Table 2.

Claims (332)

1. An acoustic wave device comprising:

a silicon support substrate;

a silicon nitride film on the support substrate;

a silicon oxide film on the silicon nitride film;

a piezoelectric layer on the silicon oxide film and made of Y-cut X-SAW propagation lithium tantalate; and

an IDT electrode directly or indirectly on the piezoelectric layer and including a plurality of electrode fingers; wherein

when a wavelength defined by an electrode finger pitch of the IDT electrode is λ, a film thickness of the piezoelectric layer is equal to or less than about 1λ;

Euler angles of the piezoelectric layer are (about 0±5°, θ, about 0±5°) or (about 0±5°, θ, about 180±5°), and θ in the Euler angles of the piezoelectric layer is about 95.5°≤θ<117.5° or about −84.5°≤θ<−62.5°; and

a relationship between θ in the Euler angles of the piezoelectric layer and a film thickness of the silicon nitride film is a combination shown in Table 1 or Table 2 below:

TABLE 1

FILM THICKNESS OF SiN FILM

θ

LOWER LIMIT [λ]

UPPER LIMIT [λ]

 95.5 ≤ θ < 96.5

0.0005

0.746

 96.5 ≤ θ < 97.5

0.0005

0.732

 97.5 ≤ θ < 98.5

0.0005

0.736

 98.5 ≤ θ < 99.5

0.0005

0.726

 99.5 ≤ θ < 100.5

0.0005

0.724

100.5 ≤ θ < 101.5

0.0005

0.718

101.5 ≤ θ < 102.5

0.0005

0.712

102.5 ≤ θ < 103.5

0.0005

0.71

103.5 ≤ θ < 104.5

0.0005

0.704

104.5 ≤ θ < 105.5

0.0005

0.702

105.5 ≤ θ < 106.5

0.0005

0.698

106.5 ≤ θ < 107.5

0.0005

0.695

107.5 ≤ θ < 108.5

0.0005

0.695

108.5 ≤ θ < 109.5

0.0005

0.692

109.5 ≤ θ < 110.5

0.0005

0.689

110.5 ≤ θ < 111.5

0.0005

0.689

111.5 ≤ θ < 112.5

0.0005

0.69

112.5 ≤ θ < 113.5

0.0005

0.686

113.5 ≤ θ < 114.5

0.0005

0.684

114.5 ≤ θ < 115.5

0.0005

0.684

115.5 ≤ θ < 116.5

0.0005

0.682

116.5 ≤ θ < 117.5

0.0005

0.666;

and

TABLE 2

FILM THICKNESS OF SiN FILM

θ

LOWER LIMIT [λ]

UPPER LIMIT [λ]

−84.5 ≤ θ < −83.5

0.0005

0.746

−83.5 ≤ θ < −82.5

0.0005

0.732

−82.5 ≤ θ < −81.5

0.0005

0.736

−81.5 ≤ θ < −80.5

0.0005

0.726

−80.5 ≤ θ < −79.5

0.0005

0.724

−79.5 ≤ θ < −78.5

0.0005

0.718

−78.5 ≤ θ < −77.5

0.0005

0.712

−77.5 ≤ θ < −76.5

0.0005

0.71

−76.5 ≤ θ < −75.5

0.0005

0.704

−75.5 ≤ θ < −74.5

0.0005

0.702

−74.5 ≤ θ < −73.5

0.0005

0.698

−73.5 ≤ θ < −72.5

0.0005

0.695

−72.5 ≤ θ < −71.5

0.0005

0.695

−71.5 ≤ θ < −70.5

0.0005

0.692

−70.5 ≤ θ < −69.5

0.0005

0.689

−69.5 ≤ θ < −68.5

0.0005

0.689

−68.5 ≤ θ < −67.5

0.0005

0.69

−67.5 ≤ θ < −66.5

0.0005

0.686

−66.5 ≤ θ < −65.5

0.0005

0.684

−65.5 ≤ θ < −64.5

0.0005

0.684

−64.5 ≤ θ < −63.5

0.0005

0.682

−63.5 ≤ θ < −62.5

0.0005

0.666.

2. The acoustic wave device according to claim 1 wherein

the film thickness of the silicon nitride film is equal to or less than about 0.5λ;

a plane orientation of the support substrate is Si (111), a propagation angle of the support substrate is Ψ, and n represents any integer (0, ±1, ±2, . . . );

when the Euler angles of the piezoelectric layer are about (0±5°, θ, about 0±5°), a propagation angle Ψ of the support substrate is within a range of about 60°±50°+120°×n; and

when the Euler angles of the piezoelectric layer are about 0±5°, θ, about 180±5°), the propagation angle Ψ of the support substrate is within a range of about 0°±50°+120°×n.

3. The acoustic wave device according to claim 2 , wherein

when the Euler angles of the piezoelectric layer are (about 0±5°, θ, about 0±5°), the propagation angle Ψ of the support substrate is within a range of about 60°±34°+120°×n; and

when the Euler angles of the piezoelectric layer are within a range of (about 0±5°, θ, about 180±5°), the propagation angle Ψ of the support substrate is within a range of about 0°±34°+120°×n.

4. The acoustic wave device according to claim 1 , wherein

a dielectric layer is between the piezoelectric layer and the IDT electrode; and

an acoustic velocity of a bulk wave propagating through the dielectric layer is higher than an acoustic velocity of an acoustic wave propagating through the piezoelectric layer.

5. The acoustic wave device according to claim 4 , wherein

the dielectric layer is a SiN layer; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the SiN layer are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 1 below is equal to or less than about −70°:

Phase of Rayleigh wave=(−81.6949045454545)+(−0.67490613636364)×(θ−110)+(−189.247997265892)×((“SiN film thickness [λ]”)−0.05)+0.111730638111889×((θ−110)×(θ−110)−40)+36.1595358851675×((θ−110)×((“SiN film thickness [λ]”)−0.05))+5258.22469396632×(((“SiN film thickness [λ]”)−0.05)×((“SiN film thickness [λ]”)−0.05)−0.00083125)  Equation 1.

6. The acoustic wave device according to claim 4 , wherein

the dielectric layer is an Al 2 O 3 layer; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the Al 2 O 3 layer are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 2 below is equal to or less than about −70°:

Phase of Rayleigh wave=(−80.1333863636364)+(−0.554522499999998)×(θ−110)+(−173.463554340396)×((“Al2O3 film thickness [λ]”)−0.05)+0.149698033216783×((θ−110)×(θ−110)−40)+41.1703301435407×((θ−110)*((“Al2O3 film thickness [λ]”)−0.05))+4990.83763126825×(((“Al2O3 film thickness [λ]”)−0.05)×((“Al2O3 film thickness [λ]”)−0.05)−0.00083125)  Equation 2.

7. The acoustic wave device according to claim 4 , wherein

the dielectric layer is an AlN layer; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the AlN layer are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 3 below is equal to or less than about −70°:

Phase of Rayleigh wave=(−87.3504136363636)+(−0.270137500000004)×(θ−110)+(−97.7367464114832)×((“AlN film thickness [λ]”)−0.05)+0.0257423222610727×((θ−110)×(θ−110)−40)+14.0575563909775×((θ−110)×((“AlN β [λ]”)−0.05))+3335.40856272914×(((“AlN film thickness [λ]”)−0.05)×((“AlN film thickness [λ]”)−0.05)−0.00083125)   Equation 3.

8. The acoustic wave device according to claim 1 , further comprising:

a protective film on the piezoelectric layer so as to cover the IDT electrode; wherein

the protective film is a SiN protective film made of SiN; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the SiN protective film are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 4 below is equal to or less than about −70° and a phase of a higher-order mode derived by Equation 5 below is equal to or less than about −70°:

Rayleigh wave=(−51.52545)+1.78434436363636×(θ−127.5)+551.57103030303×((“SiN protective film [λ]”)−0.0275)+0.102490363636364×((θ−127.5)×(θ−127.5)−206.25)+60.3989730027549×((θ−127.5)×((“SiN protective film [λ]”)−0.0275))  Equation 4; and

Higher-order mode=(−26.58444)+2.61766496969697×(θ−127.5)+1545.84533333333×((“SiN protective film [λ]”)−0.0275)+(−0.0379121515151515)×((θ−127.5)×(θ−127.5)−206.25)+56.9468179981635×((θ−127.5)×((“SiN protective film [λ]”)−0.0275))  Equation 5.

9. The acoustic wave device according to claim 1 , further comprising:

a protective film on the piezoelectric layer so as to cover the IDT electrode; wherein

the protective film is an Al 2 O 3 protective film made of Al 2 O 3 ; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the Al 2 O 3 protective film are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 6 below is equal to or less than about −70° and a phase of a higher-order mode derived by Equation 7 below is equal to or less than about −70°:

Rayleigh wave=(−40.9578496399338)+2.25601530917004×(θ−127.272727272727)+964.821146439353×((“Al2O3 protective film [λ]”)−0.0274747474747475)+0.100000607678288×((θ−127.272727272727)×(θ−127.272727272727)−203.168044077135)+74.7099873794682×((θ−127.272727272727)×((“Al2O3 protective film [λ]”)−0.0274747474747475))  Equation 6; and

Higher-order mode=(−21.0375184962657)+2.73177575694271×(θ−127.272727272727)+1701.65880601573×((“Al2O3 protective film [λ]”)−0.0274747474747475)+(−0.0499273041403373)×((θ−127.272727272727)×(θ−127.272727272727)−203.168044077135)+53.1637721066764×((θ−127.272727272727)×((“Al 2 O 3 protective film [λ]”)−0.0274747474747475))+(−34811.3628963409)×(((“Al 2 O 3 protective film [λ]”)−0.0274747474747475)×((“Al2O3 protective film [λ]”)−0.0274747474747475)−0.00020826956433017)  Equation 7.

10. The acoustic wave device according to claim 1 , further comprising:

a protective film on the piezoelectric layer so as to cover the IDT electrode; wherein

the protective film is an AlN protective film made of AlN; and

θ in the Euler angles of the piezoelectric layer and a film thickness of the AlN protective film are an angle and a film thickness within a range in which a phase of a Rayleigh wave derived by Equation 8 below is equal to or less than about −70° and a phase of a higher-order mode derived by Equation 9 below is equal to or less than about −70°:

Rayleigh wave=(−46.4003800000001)+1.94268775757576×(θ−127.5)+755.618424242424×((“AlN protective film [λ]”)−0.0275)+0.109821151515152×((θ−127.5)×(θ−127.5)−206.25)+69.3031610651975×((θ−127.5)×((“AlN protective film [λ]”)−0.0275))  Equation 8; and

Higher-order mode=(−24.10841)+2.65936036363636×(θ−127.5)+1560.34145454545×((“AlN protective film [λ]”)−0.0275)+(−0.0415194696969697)×((θ−127.5)×(θ−127.5)−206.25)+54.3834578512397×((θ−127.5)×((“AlN protective film [λ]”)−0.0275))  Equation 9.

11. An acoustic wave device comprising:

a silicon support substrate;

a silicon nitride film on the support substrate;

a silicon oxide film on the silicon nitride film;

a piezoelectric layer on the silicon oxide film and using Y-cut X-SAW propagation lithium tantalate; and

an IDT electrode on the piezoelectric layer and including a plurality of electrode fingers; wherein

when a wavelength defined by an electrode finger pitch of the IDT electrode is λ, a film thickness of the piezoelectric layer is equal to or less than about 1λ;

Euler angles of the piezoelectric layer are (about 0±5°, θ, about 0±5°), and θ in the Euler angles of the piezoelectric layer is about 117.5°≤θ<129.5°; and

a relationship between θ in the Euler angles of the piezoelectric layer and a film thickness of the silicon nitride film is a combination shown in Table 3 below:

TABLE 3

FILM THICKNESS OF SiN FILM

θ

LOWER LIMIT [λ]

UPPER LIMIT [λ]

117.5 ≤ θ < 118.5

0.0005

0.092

117.5 ≤ θ < 118.5

0.166

0.597

118.5 ≤ θ < 119.5

0.0005

0.07

118.5 ≤ θ < 119.5

0.168

0.554

119.5 ≤ θ < 120.5

0.005

0.063

119.5 ≤ θ < 120.5

0.152

0.522

120.5 ≤ θ < 121.5

0.004

0.06

120.5 ≤ θ < 121.5

0.132

0.492

121.5 ≤ θ < 122.5

0.022

0.052

121.5 ≤ θ < 122.5

0.12

0.466

122.5 ≤ θ < 123.5

0.22

0.43

123.5 ≤ θ < 124.5

0.24

0.4

124.5 ≤ θ < 125.5

0.25

0.38

125.5 ≤ θ < 126.5

0.25

0.38

126.5 ≤ θ < 127.5

0.25

0.36

127.5 ≤ θ < 128.5

0.25

0.31

128.5 ≤ θ < 129.5

0.25

0.28.

12. An acoustic wave device comprising:

a silicon support substrate;

a silicon nitride film on the support substrate;

a silicon oxide film on the silicon nitride film;

a piezoelectric layer on the silicon oxide film and using Y-cut X-SAW propagation lithium tantalate; and

an IDT electrode on the piezoelectric layer and including a plurality of electrode fingers; wherein

when a wavelength defined by an electrode finger pitch of the IDT electrode is λ, a film thickness of the piezoelectric layer is equal to or less than about 1λ;

Euler angles of the piezoelectric layer are (about 0±5°, θ, about 0±5°), and θ in the Euler angles of the piezoelectric layer is about 85.5°≤θ<95.5°; and

a relationship between θ in the Euler angles of the piezoelectric layer and a film thickness of the silicon nitride film is a combination shown in Table 4 below:

TABLE 4

FILM THICKNESS OF SiN FILM

θ

LOWER LIMIT [λ]

UPPER LIMIT [λ]

85.5 ≤ θ < 86.5

0.0005

0.03

85.5 ≤ θ < 86.5

0.43

0.46

86.5 ≤ θ < 87.5

0.0005

0.038

86.5 ≤ θ < 87.5

0.42

0.47

87.5 ≤ θ < 88.5

0.0005

0.048

87.5 ≤ θ < 88.5

0.412

0.485

88.5 ≤ θ < 89.5

0.0005

0.058

88.5 ≤ θ < 89.5

0.404

0.506

89.5 ≤ θ < 90.5

0.0005

0.07

89.5 ≤ θ < 90.5

0.388

0.52

90.5 ≤ θ < 91.5

0.0005

0.085

90.5 ≤ θ < 91.5

0.37

0.538

91.5 ≤ θ < 92.5

0.0005

0.102

91.5 ≤ θ < 92.5

0.346

0.56

92.5 ≤ θ < 93.5

0.0005

0.128

92.5 ≤ θ < 93.5

0.315

0.59

93.5 ≤ θ < 94.5

0.0005

0.166

93.5 ≤ θ < 94.5

0.295

0.616

94.5 ≤ θ < 95.5

0.0005

0.226

94.5 ≤ θ < 95.5

0.284

0.66.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2021
From: DAIMON, KATSUYA
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 057687/0946 →
Priority Claims (1)
JP 2019-073691 · Apr 8, 2019 · national
Continuity (2)
Continuation PCTJP2020015282 · Apr 3, 2020
Related Publication 20220029600A1 · Jan 27, 2022
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