IP Library › Granted Patent US 12,249,507
Granted Patent B2
US 12,249,507 · App. 17/885,114 · Granted Mar 11, 2025

Method of manufacturing a semiconductor device

Inventors: An-Ren Zi (Hsinchu, TW); Ching-Yu Chang (Yuansun Village, TW); Chin-Hsiang Lin (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L21/0274H01L21/67115
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Quick Facts
Patent No.
US 12,249,507
App. No.
17/885,114
Granted
Mar 11, 2025
Kind
B2
Abstract

A method of manufacturing a semiconductor device includes forming a first protective layer over an edge portion of a first main surface of a semiconductor substrate. A metal-containing photoresist layer is formed over the first main surface of the semiconductor substrate. The first protective layer is removed, and the metal-containing photoresist layer is selectively exposed to actinic radiation. A second protective layer is formed over the edge portion of the first main surface of the semiconductor substrate. The selectively exposed photoresist layer is developed to form a patterned photoresist layer, and the second protective layer is removed.

Claims (68)

1. A semiconductor manufacturing apparatus, comprising:

a chamber,

wherein the chamber is a post exposure bake chamber;

a semiconductor substrate support in the chamber;

a gas flow inlet in the chamber;

a gas flow exhaust in the chamber;

a temperature sensor in the chamber;

a humidity sensor in the chamber;

a gas heater; and

a controller, programmed to:

control a gas flow into the chamber through the gas flow inlet at a flow rate ranging from 5 L/min to 40 L/min,

control exhaust gas flow from the chamber through the gas flow exhaust at a flow rate ranging from 10 L/min to 50 L/min,

control the gas flowing through the gas flow exhaust at a higher flow rate than the gas flowing through the gas flow inlet,

control a temperature of the gas flowing into the chamber to a temperature ranging from 100° C. to 190° C., and

control relative humidity in the chamber.

2. The semiconductor manufacturing apparatus of claim 1 , wherein the semiconductor substrate support includes a heating element.

3. The semiconductor manufacturing apparatus of claim 1 , wherein the controller is programmed to control the gas flow into the chamber through the gas flow inlet at a flow rate ranging from 10 L/min to 30 L/min.

4. The semiconductor manufacturing apparatus of claim 1 , wherein the controller is programmed to control the exhaust gas flow from the chamber through the gas flow exhaust at a flow rate ranging from 20 L/min to 40 L/min.

5. The semiconductor manufacturing apparatus of claim 1 , wherein the controller is programmed to control the temperature of the gas flowing into the chamber at a temperature ranging from 100° C. to 170° C.

6. The semiconductor manufacturing apparatus of claim 1 , wherein the controller is programmed to control relative humidity in the chamber at a relative humidity ranging from 1% to 50%.

7. The semiconductor manufacturing apparatus of claim 1 , wherein the controller is programmed to control relative humidity in the chamber at a relative humidity ranging from 10% to 40%.

8. An apparatus, comprising:

a chamber,

wherein the chamber is a post exposure bake chamber;

a substrate support in the chamber;

a gas flow inlet in the chamber;

a gas flow exhaust in the chamber;

a temperature sensor in the chamber;

a humidity sensor in the chamber;

a humidifier/dehumidifier connected to the chamber;

a gas supply connected to the gas flow inlet;

a gas heater in line with the gas flow inlet; and

a controller, programmed to:

control a gas flow through the gas flow inlet at a flow rate ranging from 5 L/min to 40 L/min,

control an exhaust gas flow through the gas flow exhaust at a flow rate ranging from 10 L/min to 50 L/min,

control the gas flowing through the gas flow exhaust at a higher flow rate than the gas flowing through the gas flow inlet,

control the gas heater to control a temperature of a gas flowing into the chamber at a temperature ranging from 100° C. to 190° C., and

control the humidifier/dehumidifier.

9. The apparatus of claim 8 , wherein the substrate support includes a heating element.

10. The apparatus of claim 8 , wherein the controller is further programmed to control a temperature of a gas flowing into the chamber at a temperature ranging from 100° C. to 170° C.

11. The apparatus of claim 8 , wherein the controller is programmed to control relative humidity in the chamber at a relative humidity ranging from 1% to 50%.

12. An apparatus, comprising:

a chamber,

wherein the chamber is a post exposure bake chamber;

a substrate support disposed in the chamber;

a gas flow inlet in a sidewall of the chamber;

a gas flow exhaust in a top of the chamber;

a humidifier/dehumidifier connected to the chamber;

a gas supply connected to the gas flow inlet;

a heater configured to heat a gas from the gas supply;

a temperature sensor disposed in the chamber;

a humidity sensor disposed in the chamber; and

a controller, programmed to:

control gas flowing through the gas flow inlet at a flow rate ranging from 5 L/min to 40 L/min,

control gas flowing through the gas flow exhaust at a flow rate ranging from 10 L/min to 50 L/min,

control the gas flowing through the gas flow exhaust at a higher flow rate than the gas flowing through the gas flow inlet,

control the heater to control a temperature of gas flowing into the chamber at a temperature ranging from 100° C. to 190° C.,

control the humidifier/dehumidifier,

monitor the temperature sensor; and

monitor the humidity sensor.

13. The apparatus of claim 12 , wherein the controller is programmed to control a temperature of gas flowing into the chamber at a temperature ranging from 100° C. to 170° C.

14. The apparatus of claim 12 , wherein the controller is programmed to control relative humidity in the chamber at a relative humidity ranging from 1% to 50%.

15. The apparatus of claim 8 , wherein the controller is programmed to control the gas flow into the chamber through the gas flow inlet at a flow rate ranging from 10 L/min to 30 L/min, and control the exhaust gas flow from the chamber through the gas flow exhaust at a flow rate ranging from 20 L/min to 40 L/min.

16. The apparatus of claim 12 , wherein the controller is programmed to control the gas flow into the chamber through the gas flow inlet at a flow rate ranging from 10 L/min to 30 L/min, and control the exhaust gas flow from the chamber through the gas flow exhaust at a flow rate ranging from 20 L/min to 40 L/min.

17. The apparatus of claim 1 , wherein the controller is further programmed to control a temperature of a gas flowing into the chamber at a temperature ranging from 100° C. to 150° C.

18. The apparatus of claim 8 , wherein the controller is further programmed to control a temperature of a gas flowing into the chamber at a temperature ranging from 100° C. to 150° C.

19. The apparatus of claim 12 , wherein the controller is further programmed to control a temperature of a gas flowing into the chamber at a temperature ranging from 100° C. to 150° C.

20. The apparatus of claim 8 , wherein the controller is programmed to control relative humidity in the chamber at a relative humidity ranging from 10% to 40%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2022
From: ZI, AN-REN; CHANG, CHING-YU; LIN, CHIN-HSIANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 060772/0571 →
Continuity (3)
Division 16991996 · Aug 12, 2020
Provisional Application 62898497 · Sep 10, 2019
Related Publication 20220392763A1 · Dec 8, 2022
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Cited By (1)
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