Variable torque generation electric machine employing tunable halbach magnet array
An electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.
1. An electric machine, comprising:
a magnet assembly for generating a magnetic field in one of a rotor or a stator, the magnet assembly comprising:
a plurality of fixed magnets disposed in a ring arrangement, the plurality of fixed magnets arranged having alternating poles facing toward the rotor or the stator, the plurality of fixed magnets defining a plurality of slots such that each slot among the plurality of slots is located between a respective fixed magnet and a respective adjacent fixed magnet among the plurality of fixed magnets; and
a plurality of rotatable magnets, each of the rotatable magnets having a north pole and a south pole, the plurality of rotatable magnets configured to rotate respectively within the plurality of slots to vary the magnetic field generated by the magnet assembly in the rotor or the stator, the plurality of rotatable magnets configured to rotate between a first position wherein the magnetic field in the rotor or the stator is augmented and a second position wherein the magnetic field in the rotor or the stator is reduced.
2. The electric machine as recited in claim 1 , wherein each fixed magnet among the plurality of fixed magnets are generally I-shaped having concavely curved sides so that each slot among the plurality of slots is generally cylindrical, the plurality of fixed magnets having a respective plurality of magnet-securing caps that focus the magnetic field of the rotor towards the stator.
3. The electric machine as recited in claim 2 , wherein each rotatable magnet among the plurality of rotatable magnets comprise a generally cylindrical body having a first end and a second end, the cylindrical body comprised of a first half cylinder comprising the north pole and a second half cylinder comprising the south pole, the first and second half cylinders extending from the first end to the second end.
4. The electric machine as recited in claim 1 , further comprising:
a drive assembly for turning the plurality of rotatable magnets respectively within the plurality of slots, the drive assembly configured to turn the rotatable magnets between the first position and the second position, and
a second magnet assembly including:
a second plurality of fixed magnets disposed in a second ring arrangement, the second plurality of fixed magnets arranged having alternating poles facing toward the rotor or the stator the second plurality of fixed magnets defining a second plurality of slots such that each slot among the second plurality of slots is located between a respective fixed magnet and a respective adjacent fixed magnet among the second plurality of fixed magnets;
a second plurality of rotatable magnets, each rotatable magnet among the second plurality of rotatable magnets having a north pole and a south pole, the second plurality of rotatable magnets configured to rotate respectively within the the second plurality of slots to vary the magnetic field in the rotor or the stator, the second plurality of rotatable magnets configured to rotate between a first position wherein the magnetic field in the stator assembly is augmented and a second position wherein the magnetic field in the stator assembly is reduced.
5. The electric machine as recited in claim 4 , wherein the second magnet assembly is adjacent to the first magnet assembly so that a first subset of fixed magnets of the plurality of fixed magnets having a north pole faced toward the stator are adjacent to a first subset of fixed magnets of the second plurality of fixed magnets having a south pole faced toward the stator and a second subset of fixed magnets of the first plurality of magnets having a south pole faced toward the stator are adjacent to a second subset of fixed magnets of the second plurality of magnets having a north pole faced toward the stator.
6. The electric machine as recited in claim 5 , wherein each rotatable magnet among the plurality of rotatable magnets is coupled to a respective rotatable magnet among the second plurality of rotatable magnets, wherein each respectively coupled rotatable magnets between the plurality of rotatable magnets and the second plurality of rotatable magnets defines a rotatable magnet assembly.
7. The electric machine as recited in claim 6 , wherein each rotatable magnet among the plurality of rotatable magnets is oriented opposite in magnetic polarity to the respective coupled rotatable magnet among the second plurality of rotatable magnets.
8. The electric machine as recited in claim 7 , wherein each rotatable magnet assembly is positioned at a rotation of one hundred and eighty degrees with respect to an adjacent rotatable magnet assembly.
9. The electric machine as recited in claim 8 , wherein the first plurality of fixed magnets and the second plurality of fixed magnets are generally I-shaped having concavely curved sides so that the respective plurality of slots and the respective second plurality of slots are generally cylindrical.
10. The electric machine as recited in claim 9 , wherein each of the rotatable magnets of the first plurality of rotatable magnets and the second plurality of rotatable magnets comprise a generally cylindrical body having a first end and a second end.
11. An electric machine, comprising:
a housing;
an axle disposed in the housing, the axle supported by at least one bearing assembly so that the axle may rotate with respect to the motor housing;
a stator assembly disposed within the motor housing; and
a rotor assembly coupled to the axle and configured to rotate with respect to the stator assembly to turn the axle, the rotor assembly comprising:
a rotor core having a generally cylindrical outer face,
a magnet assembly for generating a magnetic field in the stator assembly, the magnet assembly comprising:
a plurality of fixed magnets spaced about the outer face of the rotor core in a ring arrangement, the plurality of fixed magnets arranged having alternating poles facing toward the stator assembly, the plurality of fixed magnets defining a plurality of slots such that each slot among the plurality of slots is located between a respective fixed magnet and a respective adjacent fixed magnet among the plurality of fixed magnets, and
a plurality of rotatable magnets, each of the rotatable magnets having a north pole and a south pole, the plurality of rotatable magnets configured to rotate respectively within the plurality of slots to vary the magnetic field in the stator assembly, the plurality of rotatable magnets configured to rotate between a first position wherein the magnetic field in the stator assembly is augmented and a second position wherein the magnetic field in the stator assembly is reduced.
12. The electric machine as recited in claim 11 , wherein each fixed magnet among the plurality of fixed magnets are generally I-shaped having concavely curved sides so that each slot among the plurality of slots is generally cylindrical.
13. The electric machine as recited in claim 12 , wherein each rotatable magnet among the plurality of rotatable magnets comprise a generally cylindrical body having a first end and a second end, the cylindrical body comprised of a first half cylinder comprising the north pole and a second half cylinder comprising the south pole, the first and second half cylinders extending from the first end to the second end.
14. The electric machine as recited in claim 11 , further comprising:
a drive assembly for turning the plurality of rotatable magnets respectively within the plurality of slots, the drive assembly configured to turn the rotatable magnets between the first position and the second position, and
a second magnet assembly including:
a second plurality of fixed magnets spaced about the outer face of the rotor core in a second ring arrangement, the second plurality of fixed magnets arranged having alternating poles facing toward the stator assembly, and the second plurality of fixed magnets forming a second plurality of slots such that each slot among the second plurality of slots is located between a respective fixed magnet and a respective adjacent fixed magnet among the second plurality of fixed magnets;
a second plurality of rotatable magnets, each rotatable magnet among the second plurality of rotatable magnets having a north pole and a south pole, the second plurality of rotatable magnets configured to rotate respectively within the the second plurality of slots;
wherein the drive assembly is configured for turning the second plurality of rotatable magnets respectively within the second plurality of slots to vary the magnetic field in the stator assembly, the drive assembly configured to turn the second plurality of rotatable magnets between a first position wherein the magnetic field in the stator assembly is augmented and a second position wherein the magnetic field in the stator assembly is reduced.
15. The electric machine as recited in claim 14 , wherein each of the rotatable magnets among the plurality of rotatable magnets and the second plurality of rotatable magnets comprise a planet gear, and wherein the drive assembly comprises a ring gear engaged with the planet gears and a motive device having a drive gear engaged with the ring gear, wherein the motive device turns the drive gear, rotating the ring gear to turn the planet gear.
16. The electric machine as recited in claim 14 , wherein the second magnet assembly is adjacent to the magnet assembly so that a first subset of fixed magnets of the plurality of fixed magnets having a north pole faced toward the stator assembly are adjacent to a first subset of fixed magnets of the second plurality of fixed magnets having a south pole faced toward the stator assembly and a second subset of fixed magnets of the plurality of magnets having a south pole faced toward the stator assembly are adjacent to a second subset of fixed magnets of the second plurality of magnets having a north pole faced toward the stator assembly.
17. The electric machine as recited in claim 16 , wherein each rotatable magnet among the plurality of rotatable magnets is coupled to a respective rotatable magnet among the second plurality of rotatable magnets, wherein each respectively coupled rotatable magnets between the plurality of rotatable magnets and the second plurality of rotatable magnets defines a rotatable magnet assembly.
18. The electric machine as recited in claim 17 , wherein each rotatable magnet among the plurality of rotatable magnets is oriented opposite in magnetic polarity to the respective coupled rotatable magnet among the second plurality of rotatable magnets.
19. The electric machine as recited in claim 18 , wherein each rotatable magnet assembly is positioned at a rotation of one hundred and eighty degrees with respect to an adjacent rotatable magnet assembly.
20. The electric machine as recited in claim 19 , wherein the plurality of fixed magnets and the second plurality of fixed magnets are generally I-shaped having concavely curved sides so that the respective plurality of slots and the respective second plurality of slots are generally cylindrical, and wherein respective ones of the rotatable magnets of the first plurality of rotatable magnets and the second plurality of rotatable magnets comprise a generally cylindrical body having a first end and a second end.