IP Library › Granted Patent US 12,319,626
Granted Patent B2
US 12,319,626 · App. 18/375,900 · Granted Jun 3, 2025

Apparatus for delivery of carbon dioxide to a concrete mix in a mixer and determining flow rate

Inventors: Dean Paul Forgeron (Hacketts Cove, CA); Joshua Jeremy Brown (Halifax, CA); George Sean Monkman (Halifax, CA); Paul J. Sandberg (Venice, FL)
Assignee: CARBONCURE TECHNOLOGIES INC.
C04B40/0032B01F35/2111B01F35/21111B01F35/2113B01F35/2115B28C5/422B28C5/4237B28C5/46B28C7/12C04B22/06C04B22/10C04B40/0231G01F1/00G01F1/86B01F2101/28Y02P40/18
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Quick Facts
Patent No.
US 12,319,626
App. No.
18/375,900
Granted
Jun 3, 2025
Kind
B2
Abstract

Compositions and methods are provided for a system in which liquid carbon dioxide, or a mixture of liquid and gaseous carbon dioxide, is converted to solid carbon dioxide by exiting an orifice at a sufficient pressure drop, e.g., for delivery of carbon dioxide to a concrete mixture in a mixer.

Claims (30)

1. An apparatus for determining a flow rate of carbon dioxide, comprising:

(i) a delivery line, operably connected to a source of liquid carbon dioxide and a source of gaseous carbon dioxide, through which flows gaseous carbon dioxide, liquid carbon dioxide, or a combination of gaseous and liquid carbon dioxide;

(ii) an orifice at the distal end of the delivery line, through which the carbon dioxide exits from the delivery line, wherein the diameter of the delivery line as it joins the orifice is D p and the diameter of the orifice is D o , and wherein D o is less than D p ;

(iii) a first temperature sensor proximal to the orifice and configured to detect a first temperature, T, of carbon dioxide in the delivery line and to transmit the detected first temperature to a flow rate calculation system;

(iv) a pressure sensor proximal to the orifice and configured to detect a pressure, P u , of carbon dioxide in the delivery line and to transmit the detected pressure to the flow rate calculation system; and

(v) a second temperature sensor distal to the orifice and configured to detect a second temperature, T D , of carbon dioxide exiting the orifice and to transmit the detected second temperature to the flow rate calculation system.

2. The apparatus of claim 1 further comprising:

(vi) the flow rate calculation system.

3. The apparatus of claim 2 , wherein the flow rate calculation system is configured to

(a) at a first time, determine from T D whether the carbon dioxide in the delivery line when it reaches the orifice is 100% gas or 100% liquid, or a mix of gas and liquid, and

(b) calculate an instantaneous flow rate for the first time, wherein when the carbon dioxide in the delivery line as it is delivered to the orifice is 100% gas or 100% liquid, the flow rate is calculated from D p , D o , and P u , and T for the first time; and when the carbon dioxide in the delivery line as it is delivered to the orifice is a mixture of gas and liquid, the flow rate is calculated from D o , P u , T, and T D at the first time.

4. The apparatus of claim 2 comprising a mixer for mixing concrete.

5. The apparatus of claim 4 wherein the mixer is a transportable mixer.

6. The apparatus of claim 5 wherein the transportable mixer comprises the drum of a ready-mix truck.

7. The apparatus of claim 1 further comprising a mixer for mixing concrete or a container containing a material used in concrete, wherein the apparatus is configured to deliver carbon dioxide to the mixer or the container.

8. The apparatus of claim 1 further comprising a conduit operably connected to the distal end of the orifice and configured to direct the carbon dioxide to a destination, wherein the conduit is constructed of materials that can withstand the temperatures of gaseous and solid carbon dioxide.

9. The apparatus of claim 8 wherein at least part of the conduit is flexible.

10. The apparatus of claim 9 wherein the distal end of the conduit is flexible.

11. The apparatus of claim 8 wherein the conduit is operably attached to a guide that allows reversible attachment and positioning of the conduit to a drum of a ready-mix truck in order to deliver carbon dioxide into the drum of the ready-mix truck.

12. The apparatus of claim 1 wherein the flow rate calculation system is configured to calculate the flow rate of carbon dioxide at a plurality of times or time intervals, each of which has its own P u , T, and T D , which may be the same or different than the P u , T, and/or T D of the other times.

13. The apparatus of claim 12 wherein the time interval is 100 ms or less.

14. The apparatus of claim 12 wherein the time interval is 20 ms or less.

15. The apparatus of claim 12 wherein the plurality of times is at least 100 times.

16. The apparatus of claim 12 wherein the plurality of times is at least 1000 times.

17. The apparatus of claim 12 wherein the flow calculation system is configured to calculate a total amount of carbon dioxide that has flowed through the orifice based on the instantaneous flow rates for the plurality of times or time intervals.

18. The apparatus of claim 17 wherein the flow rate calculation system outputs the total amount of carbon dioxide to a system controller.

19. The apparatus of claim 18 wherein the system controller compares the total amount of carbon dioxide to a predetermined end amount of carbon dioxide, and when the total amount is equal to or greater than the predetermined end amount, sends a signal to one or more actuators configured to modulate the flow of carbon dioxide through the orifice to cause the one or more actuators to modulate the flow of carbon dioxide.

20. The apparatus of claim 19 wherein the modulation is a cessation of the flow of carbon dioxide.

21. The apparatus of claim 1 wherein the source of gaseous carbon dioxide and the source of liquid carbon dioxide are the same.

22. The apparatus of claim 1 wherein the source of gaseous carbon dioxide and the source of liquid carbon dioxide are different.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2023
From: FORGERON, DEAN PAUL; BROWN, JOSHUA JEREMY; MONKMAN, GEORGE SEAN; SANDBERG, PAUL J.
To: CARBONCURE TECHNOLOGIES INC.
Reel/Frame 065099/0033 →
CHANGE OF ADDRESS Recorded Oct 3, 2023
From: CARBONCURE TECHNOLOGIES INC.
To: CARBONCURE TECHNOLOGIES INC.
Reel/Frame 065102/0257 →
Continuity (16)
Continuation 15659334 · Jul 25, 2017
Continuation 15161927 · May 23, 2016
Division 14642536 · Mar 9, 2015
Continuation In Part PCTCA2014050611 · Jun 25, 2014
Continuation In Part 14249308 · Apr 9, 2014
Provisional Application 62096018 · Dec 23, 2014
Provisional Application 62086024 · Dec 1, 2014
Provisional Application 62083784 · Nov 24, 2014
Provisional Application 61992089 · May 12, 2014
Provisional Application 61980505 · Apr 16, 2014
Provisional Application 61938063 · Feb 10, 2014
Provisional Application 61925100 · Jan 8, 2014
Provisional Application 61879049 · Sep 17, 2013
Provisional Application 61847254 · Jul 17, 2013
Provisional Application 61839312 · Jun 25, 2013
Related Publication 20240124366A1 · Apr 18, 2024
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