IP Library › Granted Patent US 12,324,236
Granted Patent B2
US 12,324,236 · App. 17/522,015 · Granted Jun 3, 2025

Bottom contact for stacked GAA FET

Inventors: Indira Seshadri (Niskayuna, NY); Stuart Sieg (Albany, NY); Su Chen Fan (Cohoes, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H10D84/856H01L21/0259H10D30/031H10D30/6713H10D30/6729H10D30/6735H10D30/6757H10D62/118H10D84/0167H10D84/017H10D84/0186H10D84/038
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Quick Facts
Patent No.
US 12,324,236
App. No.
17/522,015
Granted
Jun 3, 2025
Kind
B2
Abstract

A method is presented for constructing a semiconductor device. The method includes forming a plurality of fins over a nanosheet stack and a substrate, forming spacers between the nanosheet stack and one or more of the plurality of fins, each spacer defining a different shape, forming gate spacers adjacent the plurality of fins, the gate spacers directly contacting the one or more of the plurality of fins having a spacer, forming a barrier spacer between a set of fins of the plurality of fins, the barrier spacer directly contacting a top surface of a shallow trench isolation (STI) region, forming n-type epitaxial regions between the plurality of fins, forming p-type epitaxy regions over the n-type epitaxial regions, and forming a first contact extending vertically through the semiconductor device adjacent the barrier spacer and extending laterally away from the barrier spacer to directly contact a sidewall of an n-type epitaxial region.

Claims (38)

1. A method for constructing a semiconductor device, the method comprising:

forming a plurality of fins over a nanosheet stack and a substrate;

forming spacers between the nanosheet stack and one or more of the plurality of fins, each spacer defining a different shape;

forming gate spacers adjacent the plurality of fins, the gate spacers directly contacting the one or more of the plurality of fins having a spacer;

forming a barrier spacer between a set of fins of the plurality of fins, the barrier spacer directly contacting a top surface of a shallow trench isolation (STI) region;

forming n-type epitaxial regions between the plurality of fins;

forming p-type epitaxy regions over the n-type epitaxial regions; and

forming a first contact extending vertically through the semiconductor device adjacent the barrier spacer and extending laterally away from the barrier spacer to directly contact a sidewall of an n-type epitaxial region of the n-type epitaxial regions.

2. The method of claim 1 , wherein each of the plurality of fins formed over the nanosheet stack has a different shape.

3. The method of claim 1 , wherein an epitaxial spacer separates the n-type epitaxial regions from the p-type epitaxy regions.

4. The method of claim 1 , further comprising replacing the plurality of fins with work function metal (WFM) after formation of the p-type epitaxy regions.

5. The method of claim 1 , wherein a first spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins defines a substantially stepped configuration.

6. The method of claim 1 , wherein a second spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins is substantially flat.

7. The method of claim 1 , wherein a third spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins defines a substantially inverted L-shaped configuration.

8. The method of claim 1 , wherein a second contact is formed to a top surface of a p-type epitaxial region of the p-type epitaxial regions.

9. The method of claim 1 , wherein a third contact is formed through a p-type epitaxial region of the p-type epitaxial regions to a top surface of a respective n-type epitaxial region of the n-type epitaxial regions.

10. A method for constructing a stacked gate-all-around field effect transistor (GAA FET), the method comprising:

forming a plurality of fins over a nanosheet stack and a substrate;

forming barrier spacers over shallow trench isolation (STI) regions;

forming n-type epitaxial regions between the plurality of fins;

forming p-type epitaxy regions over the n-type epitaxial regions; and

forming a first contact extending vertically through the GAA FET and extending laterally away from the barrier spacers to directly contact a sidewall of an n-type epitaxial region of the n-type epitaxial regions.

11. The method of claim 10 , further comprising forming spacers between the nanosheet stack and one or more of the plurality of fins.

12. The method of claim 11 , wherein each spacer defines a different shape.

13. The method of claim 11 , wherein a first spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins defines a substantially stepped configuration.

14. The method of claim 11 , wherein a second spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins is substantially flat.

15. The method of claim 11 , wherein a third spacer of the spacers formed between the nanosheet stack and one or more of the plurality of fins defines a substantially inverted L-shaped configuration.

16. The method of claim 10 , wherein an epitaxial spacer separates the n-type epitaxial regions from the p-type epitaxy regions.

17. The method of claim 10 , further comprising replacing the plurality of fins with work function metal (WFM) after formation of the p-type epitaxy regions.

18. The method of claim 10 ,

wherein a second contact is formed to a top surface of a first p-type epitaxial region of the p-type epitaxial regions; and

wherein a third contact is formed through a second p-type epitaxial region of the p-type epitaxial regions to a top surface of a respective n-type epitaxial region of the n-type epitaxial regions.

19. A stacked gate-all-around field effect transistor (GAA FET) comprising:

barrier spacers disposed over shallow trench isolation (STI) regions;

n-type epitaxial regions formed between the plurality of fins;

p-type epitaxy regions formed over the n-type epitaxial regions; and

a first contact extending vertically through the GAA FET and extending laterally away from the barrier spacers to directly contact a sidewall of an n-type epitaxial region of the n-type epitaxial regions.

20. The stacked GAA FET of claim 19 , wherein spacers are disposed between the nanosheet stack and one or more of the plurality of fins, each spacer defining a different shape.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2021
From: SESHADRI, INDIRA; SIEG, STUART; FAN, SU CHEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 058057/0285 →
Continuity (1)
Related Publication 20230143705A1 · May 11, 2023
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