IP Library › Granted Patent US 12,351,312
Granted Patent B2
US 12,351,312 · App. 18/452,420 · Granted Jul 8, 2025

Payload coupling apparatus for UAV and method of delivering a payload

Inventors: André Prager (Sunnyvale, CA); Trevor Shannon (Mountain View, CA); Zhefei Li (Mountain View, CA); Kyle Liske (Mountain View, CA)
Assignee: Wing Aviation LLC
B64D1/22B64D1/12G06Q10/083B64U50/38B64U2101/30B64U2101/67B64U2201/10B64U2201/20
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Quick Facts
Patent No.
US 12,351,312
App. No.
18/452,420
Granted
Jul 8, 2025
Kind
B2
Abstract

An unmanned aerial vehicle system including an unmanned aerial vehicle (UAV); a tether having a first end positioned in a winch system of the UAV and a second end secured to a payload coupling apparatus; a payload coupling apparatus receptacle positioned in the UAV; a payload having a handle, wherein the handle of the payload is positioned within a slot in the payload coupling apparatus; wherein the UAV has a recessed restraint slot for receiving a top portion of the payload.

Claims (36)

1. An unmanned aerial vehicle system comprising:

an unmanned aerial vehicle (UAV) including a payload coupling apparatus receptacle positioned in a recessed restraint slot of the UAV;

a payload coupling apparatus;

a tether having a first end positioned in a winch system of the UAV and a second end secured to the payload coupling apparatus, wherein the tether is configured to extend through the payload coupling apparatus receptacle for lowering the payload coupling apparatus from the UAV and for pulling the payload coupling apparatus into the payload coupling apparatus receptacle; and

a payload having a handle, wherein the handle of the payload is positioned within a slot in the payload coupling apparatus;

wherein the recessed restraint slot is configured to receive a top portion of the payload when the payload coupling apparatus is positioned in the payload coupling apparatus receptacle.

2. The unmanned aerial vehicle system of claim 1 , wherein the recessed restraint slot is positioned longitudinally in the UAV.

3. The unmanned aerial vehicle system of claim 1 , wherein the recessed restraint slot extends from a first side of the payload coupling apparatus receptacle and an oppositely disposed second side of the payload coupling apparatus receptacle.

4. The unmanned aerial vehicle system of claim 1 , wherein the recessed restraint slot extends longitudinally on opposite sides of the payload coupling apparatus receptacle.

5. The unmanned aerial vehicle system of claim 1 , wherein a first outer protrusion and a second outer protrusion extend outwardly from an outer surface of the payload coupling apparatus.

6. The unmanned aerial vehicle system of claim 5 , wherein the first and second outer protrusions are adapted to engage with the payload coupling apparatus receptacle positioned in the UAV to force rotation of the payload coupling apparatus into a desired position within the UAV.

7. The unmanned aerial vehicle system of claim 5 , wherein the first and second outer protrusions comprise first and second cams.

8. The unmanned aerial vehicle system of claim 1 , wherein the payload coupling apparatus comprises a housing;

wherein the housing is attached to the first end of a tether; and

wherein the slot extends downwardly from an outer surface of the housing towards a center of the housing thereby forming a lower lip on the housing beneath the slot.

9. The unmanned aerial vehicle system of claim 8 , wherein an outer surface of the housing above the slot extends further outwardly than an outermost end of the lower lip below the slot.

10. The unmanned aerial vehicle system of claim 8 , wherein the handle of the payload automatically decouples from the slot of the housing when the payload is lowered to the ground.

11. The unmanned aerial vehicle system of claim 8 , wherein a top surface of the housing has a rounded shape.

12. The unmanned aerial vehicle system of claim 11 , wherein a bottom surface of the housing has a rounded shape.

13. A method of securing a payload to an unmanned aerial vehicle (UAV), including:

securing a payload on a payload coupling apparatus, wherein the payload coupling apparatus is attached to a tether that is coupled to a winch system of the UAV;

operating the winch system of the UAV to retract the tether through a payload coupling apparatus receptacle positioned in a recessed restraint slot in the UAV and raise the payload coupling apparatus and payload to the UAV; and

further operating the winch system to position the payload coupling apparatus into the payload coupling apparatus receptacle and to position a top portion of the payload into the recessed restraint slot.

14. An unmanned aerial vehicle system comprising:

an unmanned aerial vehicle (UAV) including a payload coupling apparatus receptacle and a recessed restraint slot;

a payload coupling apparatus; and

a tether having a first end coupled to a spool in the UAV and a second end secured to the payload coupling apparatus, wherein the tether is configured to extend through the payload coupling apparatus receptacle for lowering the payload coupling apparatus from the UAV and for pulling the payload coupling apparatus into the payload coupling apparatus receptacle; and

wherein the recessed restraint slot is configured to receive a top portion of a payload when the payload coupling apparatus is positioned in the payload coupling apparatus receptacle.

15. The unmanned aerial vehicle system of claim 14 , wherein the recessed restraint slot extends longitudinally on opposite sides of the payload coupling apparatus receptacle.

16. The unmanned aerial vehicle system of claim 14 , wherein the payload coupling apparatus comprises a housing;

wherein the housing is attached to the first end of a tether; and

wherein the slot extends downwardly from an outer surface of the housing towards a center of the housing thereby forming a lower lip on the housing beneath the slot.

17. The unmanned aerial vehicle system of claim 16 , wherein an outer surface of the housing above the slot extends further outwardly than an outermost end of the lower lip below the slot.

18. The unmanned aerial vehicle system of claim 16 , wherein the handle of the payload automatically decouples from the slot of the housing when the payload is lowered to the ground.

19. The unmanned aerial vehicle system of claim 16 , wherein a top surface of the housing has a rounded shape.

20. The unmanned aerial vehicle system of claim 11 , wherein a bottom surface of the housing has a rounded shape.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2023
From: X DEVELOPMENT LLC
To: WING AVIATION LLC
Reel/Frame 065150/0789 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2023
From: SHANNON, TREVOR; PRAGER, ANDRE; LI, ZHEFEI; LISKE, KYLE
To: X DEVELOPMENT LLC
Reel/Frame 065011/0250 →
Continuity (6)
Continuation 17061586 · Oct 2, 2020
Continuation 18135501 · Apr 17, 2023
Continuation 15389074 · Dec 22, 2016
Provisional Application 62385854 · Sep 9, 2016
Provisional Application 62385844 · Sep 9, 2016
Related Publication 20230415890A1 · Dec 28, 2023
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