IP Library Granted Patent US 12,363,992
Granted Patent B2
US 12,363,992 · App. 17/876,389 · Granted Jul 15, 2025

Semiconductor device and manufacturing method thereof

Inventors: Kuan-Kan Hu (Hsinchu, TW); Jhih-Rong Huang (Hsinchu County, TW); Yi-Bo Liao (Hsinchu, TW); Shuen-Shin Liang (Hsinchu County, TW); Min-Chiang Chuang (Taoyuan, TW); Sung-Li Wang (Hsinchu County, TW); Wei-Yen Woon (Taoyuan, TW); Szuya Liao (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H10D84/038H01L21/28518H10D30/6219H10D62/151H10D64/62H10D84/017H10D84/0186H10D84/0193H10D84/853
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Quick Facts
Patent No.
US 12,363,992
App. No.
17/876,389
Granted
Jul 15, 2025
Kind
B2
Abstract

A method for manufacturing a semiconductor device is provided. The method includes forming a first transistor over a substrate, wherein the first transistor comprises a first source/drain feature; depositing an interlayer dielectric layer around the first transistor; etching an opening in the interlayer dielectric layer to expose the first source/drain feature; conformably depositing a semimetal layer over the interlayer dielectric layer, wherein the semimetal layer has a first portion in the opening in the interlayer dielectric layer and a second portion over a top surface of the interlayer dielectric layer; and forming a source/drain contact in the opening in the interlayer dielectric layer.

Claims (49)

1. A method for manufacturing a semiconductor device, comprising:

forming a first transistor over a substrate, wherein the first transistor comprises a first source/drain feature;

depositing an interlayer dielectric layer around the first transistor;

etching an opening in the interlayer dielectric layer to expose the first source/drain feature;

conformably depositing a semimetal layer over the interlayer dielectric layer, wherein the semimetal layer has a first portion in the opening in the interlayer dielectric layer and a second portion over a top surface of the interlayer dielectric layer;

forming a silicide region over the semimetal layer, wherein the silicide region comprises a semimetal material of the semimetal layer and a semiconductor material of the first source/drain feature; and

after forming the silicide region, forming a source/drain contact in the opening in the interlayer dielectric layer.

2. The method of claim 1 , wherein forming the source/drain contact comprises:

filling the opening with a conductive material; and

removing the second portion of the semimetal layer and a portion of the conductive material from a top surface of the interlayer dielectric layer.

3. The method of claim 1 , wherein forming the silicide region comprises:

depositing a metal-containing layer over the semimetal layer; and

annealing the metal-containing layer to form the silicide region by reacting with the semimetal layer and the first source/drain feature.

4. The method of claim 1 , wherein forming the source/drain contact is performed such that the source/drain contact is in direct contact with the semimetal layer.

5. The method of claim 1 , wherein the semimetal layer comprises Sb, Bi, or graphene.

6. The method of claim 1 , further comprising:

forming a spacer on a sidewall of the opening in the interlayer dielectric layer prior to conformably depositing the semimetal layer, wherein forming the source/drain contact is performed such that the source/drain contact is in contact with the spacer.

7. The method of claim 1 , wherein the first source/drain feature of the first transistor is an n-type source/drain feature.

8. The method of claim 1 , further comprising:

forming a second transistor over the substrate, wherein the second transistor comprises a second source/drain feature, wherein a dopant of the second source/drain feature is different from a dopant of the first source/drain feature; and

forming a patterned mask covering the second transistor, wherein selectively depositing the semimetal layer is performed when the second transistor is covered by the patterned mask.

9. A method for manufacturing a semiconductor device, comprising:

forming a first transistor over a substrate, wherein the first transistor comprises a first source/drain feature;

depositing an interlayer dielectric layer around the first transistor;

etching an opening in the interlayer dielectric layer to expose a top surface of the first source/drain feature;

forming a dielectric spacer in the opening in the interlayer dielectric layer;

selectively depositing a semimetal layer over the exposed top surface of the first source/drain feature and not over a top surface of the interlayer dielectric layer, wherein selectively depositing the semimetal layer is performed such that a topmost portion of the semimetal layer is lower than a top end of the dielectric spacer; and

forming a source/drain contact in the opening in the interlayer dielectric layer.

10. The method of claim 9 , further comprising:

forming a silicide region over the semimetal layer prior to forming the source/drain contact, wherein the silicide region comprises a semimetal material of the semimetal layer and a semiconductor material of the first source/drain feature.

11. The method of claim 9 , wherein forming the source/drain contact is performed such that the source/drain contact is in contact with the semimetal layer.

12. The method of claim 9 , further comprising:

forming a second transistor over the substrate, wherein the second transistor comprises a second source/drain feature; and

forming a patterned mask covering the second transistor, wherein selectively depositing the semimetal layer is performed when the second transistor is covered by the patterned mask.

13. The method of claim 12 , wherein the first source/drain feature is an n-type source/drain feature, and the second source/drain feature is a p-type source/drain feature.

14. A semiconductor device, comprising:

a semiconductor substrate;

a first transistor over the semiconductor substrate, wherein the first transistor comprises a first gate structure and a first source/drain epitaxial feature adjacent the first gate structure;

a semimetal layer over the first source/drain epitaxial feature;

a first source/drain contact over the semimetal layer;

a second transistor over the semiconductor substrate, wherein the second transistor comprises a second gate structure and a second source/drain epitaxial feature adjacent the second gate structure; and

a second source/drain contact over the second source/drain epitaxial feature, wherein the second source/drain contact and the second source/drain epitaxial feature have no material of the semimetal layer therebetween.

15. The semiconductor device of claim 14 , further comprising:

a silicide region between the semimetal layer and the first source/drain contact.

16. The semiconductor device of claim 14 , wherein the first source/drain epitaxial feature is an n-type source/drain epitaxial feature, and the second source/drain epitaxial feature is a p-type source/drain epitaxial feature.

17. The semiconductor device of claim 14 , wherein the semimetal layer comprises Sb, Bi, or graphene.

18. The semiconductor device of claim 15 , wherein the silicide region comprises a semimetal material of the semimetal layer and a semiconductor material of the first source/drain contact.

19. The semiconductor device of claim 14 , wherein the semimetal layer surrounds the first source/drain contact.

20. The semiconductor device of claim 14 , wherein a top surface of the semimetal layer is lower than a top surface of the first source/drain contact.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2022
From: HU, KUAN-KAN; HUANG, JHIH-RONG; LIAO, YI-BO; LIANG, SHUEN-SHIN; CHUANG, MIN-CHIANG; WANG, SUNG-LI; WOON, WEI-YEN; LIAO, SZUYA
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 060674/0452 →
Continuity (1)
Related Publication 20240038595A1 · Feb 1, 2024
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