IP Library › Granted Patent US 12,381,182
Granted Patent B2
US 12,381,182 · App. 18/632,919 · Granted Aug 5, 2025

Direct bonding in microelectronic assemblies

Inventors: Feras Eid (Chandler, AZ); Adel A. Elsherbini (Chandler, AZ); Aleksandar Aleksov (Chandler, AZ); Shawna M. Liff (Scottsdale, AZ); Johanna M. Swan (Scottsdale, AZ)
Assignee: Intel Corporation
H01L25/0655H01L24/06H01L24/08H01L24/09H01L24/17H01L24/29H01L24/30H01L25/0652H01L25/0657H01L2224/08225H01L2224/09177H01L2224/81
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Quick Facts
Patent No.
US 12,381,182
App. No.
18/632,919
Granted
Aug 5, 2025
Kind
B2
Abstract

Disclosed herein are microelectronic assemblies including direct bonding, as well as related structures and techniques. For example, in some embodiments, a microelectronic assembly may include a first microelectronic component and a second microelectronic component coupled to the first microelectronic component by a direct bonding region including metal contacts that are distributed non-uniformly. In some embodiments, a microelectronic assembly may include a first microelectronic component and a second microelectronic component coupled to the first microelectronic component by a direct bonding region, wherein the direct bonding region includes a first metal contact and a second metal contact, the first metal contact has a larger area than the second metal contact.

Claims (32)

1. A microelectronic assembly, comprising:

a first microelectronic component; and

a second microelectronic component coupled to the first microelectronic component by a direct bonding region including metal contacts that are distributed non-uniformly, wherein:

the direct bonding region includes a first subregion with first metal contacts, a second subregion with second metal contacts, and an area of the first metal contacts is different than an area of the second metal contacts; and

the first subregion includes a first dielectric material, the second subregion includes a second dielectric material, and a material composition of the first dielectric material is different from a material composition of the second dielectric material.

2. The microelectronic assembly of claim 1 , wherein the first dielectric material has a higher thermal conductivity than the second dielectric material.

3. The microelectronic assembly of claim 1 , wherein the first dielectric material includes silicon and nitrogen.

4. The microelectronic assembly of claim 1 , wherein the second dielectric material includes silicon and oxygen.

5. The microelectronic assembly of claim 1 , wherein the first microelectronic component includes an interposer.

6. The microelectronic assembly of claim 1 , wherein the first microelectronic component or the second microelectronic component includes a die.

7. The microelectronic assembly of claim 6 , wherein the die is a dummy die.

8. A microelectronic assembly, comprising:

a first microelectronic component; and

a second microelectronic component coupled to the first microelectronic component by a direct bonding region including metal contacts that are distributed non-uniformly, wherein the direct bonding region includes a first subregion with first metal contacts, a second subregion with second metal contacts, and an area of the first metal contacts is greater than an area of the second metal contacts, wherein:

the first metal contacts and the second metal contacts include copper; and

the first metal contacts and the second metal contacts further include manganese and nickel.

9. The microelectronic assembly of claim 8 , wherein the area of the first metal contacts is rectangular and the area of the second metal contacts is circular.

10. The microelectronic assembly of claim 8 , wherein the first subregion includes a first dielectric material, the second subregion includes a second dielectric material, and a material composition of the first dielectric material is different from a material composition of the second dielectric material.

11. A microelectronic assembly, comprising:

a first microelectronic component; and

a second microelectronic component coupled to the first microelectronic component by a direct bonding region including metal contacts that are distributed non-uniformly, wherein the direct bonding region includes a first subregion with first metal contacts, a second subregion with second metal contacts, and an area of the first metal contacts is greater than an area of the second metal contacts, wherein:

the first metal contacts and the second metal contacts include manganese, titanium, gold, silver, palladium, nickel, aluminum, tantalum, or cobalt; and

the first metal contacts and the second metal contacts include tantalum and nitrogen.

12. The microelectronic assembly of claim 11 , wherein the first metal contacts and the second metal contacts include cobalt and iron.

13. The microelectronic assembly of claim 11 , wherein the first subregion includes a first dielectric material, the second subregion includes a second dielectric material, and a material composition of the first dielectric material is different from a material composition of the second dielectric material.

14. A system, comprising:

a circuit board; and

a microelectronic assembly, communicatively coupled to the circuit board, wherein the microelectronic assembly includes a first microelectronic component coupled to a second microelectronic component by a direct bonding region including metal contacts that are distributed non-uniformly, wherein:

the direct bonding region includes a first subregion with first metal contacts, a second subregion with second metal contacts, and an area of the first metal contacts is different than an area of the second metal contacts; and

the first subregion includes a first dielectric material, the second subregion includes a second dielectric material, and a material composition of the first dielectric material is different from a material composition of the second dielectric material.

15. The system of claim 14 , wherein the circuit board is a motherboard.

16. The system of claim 14 , wherein the microelectronic assembly further includes a display communicatively coupled to the circuit board.

Continuity (2)
Continuation 17025709 · Sep 18, 2020
Related Publication 20240274576A1 · Aug 15, 2024
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