IP Library › Granted Patent US 12,386,280
Granted Patent B2
US 12,386,280 · App. 17/536,853 · Granted Aug 12, 2025

Toner

Inventors: Hisasuke Kajihara (Ibaraki, JP); Yuya Chimoto (Chiba, JP); Hayato Ida (Ibaraki, JP); Kouichirou Ochi (Chiba, JP); Kazuhisa Shirayama (Tokyo, JP); Masayuki Hama (Ibaraki, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G9/09791G03G9/0819G03G9/0821G03G9/08755
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Quick Facts
Patent No.
US 12,386,280
App. No.
17/536,853
Granted
Aug 12, 2025
Kind
B2
Abstract

A toner having high rub resistance is provided. A toner including a toner particle containing a binder resin and a calcium carbonate particle, wherein in X-ray diffractometry of the toner particle by CuKα radiation, when the Bragg angle is defined as θ, (i) the calcium carbonate particle has peaks at 2θ of 26.5°±0.5° and 29.5°±0.5°, (ii) a crystallite diameter of crystals thereof attributed to 2θ=29.5°±0.5° is 10 nm or more and 45 nm or less, and (iii) the ratio (a/b) of a peak intensity “a” at 2θ=26.5°±0.5° to a peak intensity “b” at 2θ=29.5°±0.5° is 0.15 or more and 0.24 or less.

Claims (22)

1. A toner, comprising:

a toner particle containing a binder resin and a calcium carbonate particle, wherein

the calcium carbonate particle has peaks at 2θ of 26.5°±0.5° and 29.5°±0.5° in X-ray diffractometry of the toner particle by CuKα radiation, when the Bragg angle is defined as θ,

a crystallite diameter of crystals thereof attributed to 2θ=29.5°±0.5° is 10 to 45 nm, and

a ratio a/b is 0.15 to 0.24 when a is a peak intensity at 2θ=26.5°±0.5° and b is a peak intensity at 2θ=29.5°±0.5°.

2. The toner according to claim 1 , wherein an average aspect ratio (long axis/short axis) of the calcium carbonate particle in a cross section observed with a scanning electron microscope is 1.5 to 6.0.

3. The toner according to claim 1 , wherein,

the crystallite diameter of crystals is 20 to 40 nm, and a/b is 0.15 to 0.20.

4. The toner according to claim 1 , wherein a content of the calcium carbonate particle is 3.0 to 40% by mass relative to the mass of the toner particle.

5. A method of producing a toner comprising a toner particle containing a binder resin and a calcium carbonate particle, wherein

the calcium carbonate particle has peaks at 2θ of 26.5°±0.5° and 29.5°±0.5° in X-ray diffractometry of the toner particle by CuKα radiation, when the Bragg angle is defined as θ,

a crystallite diameter of crystals thereof attributed to 2θ=29.5°±0.5° is 10 to 45 nm, and

a ratio a/b is 0.15 to 0.24 when a is a peak intensity at 2θ=26.5°±0.5° and b is a peak intensity at 2θ=29.5°±0.5°, the method comprising the steps of:

(1) melt kneading a first mixture containing a portion of a binder resin and a calcium carbonate particle with a twin-screw extruder to prepare a melted mixture; and

(2) melt kneading a second mixture containing the melted mixture and the residual binder resin.

6. The method of producing the toner according to claim 5 , wherein

15≤ Mr≤ 75 and 0.17≤ Mi/Mr≤ 1.3

when Mr (% by mass) is the content of the binder resin, and Mi (% by mass) is the content of the calcium carbonate relative to the mass of the first mixture, and

a content of the residual binder resin added in step 2 is 30 to 75% by mass relative to the mass of the second mixture.

7. The method of producing the toner according to claim 5 , wherein a circumferential speed of an outer end of a kneading screw of the twin-screw extruder in step 1 is 78 mm/s or more.

8. The toner according to claim 1 , wherein the toner particle contains a colorant, and

the content of the colorant is 1 to 20 parts by mass relative to 100 parts by mass of the binder resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2022
From: KAJIHARA, HISASUKE; CHIMOTO, YUYA; IDA, HAYATO; OCHI, KOUICHIROU; SHIRAYAMA, KAZUHISA; HAMA, MASAYUKI
To: CANON KABUSHIKI KAISHA
Reel/Frame 058702/0185 →
Priority Claims (2)
JP 2020-209737 · Dec 17, 2020 · national
JP 2021-178220 · Oct 29, 2021 · national
Continuity (1)
Related Publication 20220197174A1 · Jun 23, 2022
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