Granted Patent B2

US 12,392,474 · App. 18/950,026 · Granted Aug 19, 2025

Inventors: Bing Shen (Cary, NC); Ken G. Purchase (Morrisville, NC); Thomas A. Rinehart (Durham, NC); John W. Wilson (Durham, NC)

Assignee: Brightview Technologies, Inc.

F21V5/005F21Y2115/10

Abstract

Claims (15)

1. A light transmissive substrate that transforms light having a Lambertian distribution, the light transmissive substrate comprising a substrate having a plurality of microstructures on a first surface, each of the plurality of microstructures comprising an array of folded micro-pyramid microstructures, wherein each folded micro-pyramid microstructure comprises a base section with a roof angle and a recess being formed in a shape of a micro-pyramid and comprising a recess roof angle, wherein light having a Lambertian distribution that enters the first surface of the substrate is transformed into light having a distribution with a maximum intensity at an angle away from nadir and a minimum intensity at nadir that exits a second surface of the substrate.

2. The light transmissive substrate according to claim 1 , wherein a refractive index of the microstructures is within in a range of 1.5 to 1.6.

3. The light transmissive substrate according to claim 1 , wherein a refractive index of the microstructures is 1.5.

4. The light transmissive substrate according to claim 1 , wherein the recess roof angle is 90°.

5. The light transmissive substrate according to claim 1 , wherein the recess roof angle is 85°.

6. The light transmissive substrate according to claim 1 , wherein the recess roof angle is within a range of 85°-90°.

7. The light transmissive substrate according to claim 1 , wherein the base section roof angle is 90°.

8. The light transmissive substrate according to claim 1 , wherein sides of the base section are disposed at angles of 55° relative to a plane substantially parallel to the second surface of the substrate.

9. The light transmissive substrate according to claim 1 , wherein the light that exits the second surface of the substrate having the distribution with the maximum intensity at the angle away from nadir and the minimum intensity at nadir comprises light that exits the second surface of the substrate having a distribution with an intensity at nadir that is greater than zero and a maximum intensity at an angle between ±30° to about ±60° from X and Y axes.

10. The light transmissive substrate according to claim 1 , wherein the light that exits the second surface of the substrate having the distribution with the maximum intensity at the angle away from nadir and the minimum intensity at nadir comprises light that exits the second surface of the substrate having a distribution with an intensity at nadir that is greater than zero and a maximum intensity at angles of ±45° from X axis and ±45° from Y axis.

11. The light transmissive substrate according to claim 1 , wherein the second surface comprises a textured surface.

12. The light transmissive substrate according to claim 11 , wherein the texture on the second surface of the substrate is configured to improve optical transmission efficiency.

13. The light transmissive substrate according to claim 11 , wherein the texture on the second surface of the substrate is configured to achieve a desired optical distribution profile.

14. The light transmissive substrate according to claim 1 , wherein each of the plurality of microstructures has a height in a range between 10 micrometers and 50 micrometers.

15. The light transmissive substrate according to claim 1 , wherein the roof angle of the base section is selected to optimize output distribution.

Continuity (5)

References Cited (112)