IP Library Granted Patent US 12,396,233
Granted Patent B2
US 12,396,233 · App. 17/649,312 · Granted Aug 19, 2025

Semiconductor device having backside via and method of fabricating thereof

Inventors: Lin-Yu Huang (Hsinchu, TW); Li-Zhen Yu (New Taipei, TW); Chia-Hao Chang (Hsinchu, TW); Cheng-Chi Chuang (New Taipei, TW); Kuan-Lun Cheng (Hsin-Chu, TW); Chih-Hao Wang (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H10D64/01H10D30/0245H10D30/62H10D30/6219H10D64/513H10D30/6735H10D62/121
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Quick Facts
Patent No.
US 12,396,233
App. No.
17/649,312
Granted
Aug 19, 2025
Kind
B2
Abstract

Structures and methods that include a device such as a gate-all-around transistor formed on a frontside and a contact to one terminal of the device from the frontside of the structure and one terminal of the device from the backside of the structure. The backside contact may include selectively etching from the backside a first trench extending to expose a first source/drain structure and a second trench extending to a second source/drain structure. A conductive layer is deposited in the trenches and patterned to form a conductive via to the first source/drain structure.

Claims (37)

1. A semiconductor structure, comprising:

a gate structure interposing two source/drain (S/D) features;

a bottom dielectric layer below the gate structure and at least one of the two S/D features;

a contact extending from below a first S/D feature of the two S/D features, wherein the contact has a first width at a terminal end and a second width measured in the same direction as the first width and adjacent the bottom dielectric layer, wherein the first width is less than the second width; and

a metal line physically connected to the terminal end of the contact.

2. The semiconductor structure of claim 1 , further comprising:

a second contact extending from above a second S/D feature of the two S/D features.

3. The semiconductor structure of claim 1 , further comprising:

another contact extending from above the gate structure to provide electrical connection to the gate structure.

4. The semiconductor structure of claim 1 , wherein the bottom dielectric layer interfaces the metal line.

5. The semiconductor structure of claim 1 , wherein the first width and the second width are measured from a cross-section extending through the gate structure, the first S/D feature and a second S/D feature of the two S/D features.

6. The semiconductor structure of claim 5 , wherein sidewalls of the contact taper from the second width to the first width.

7. The semiconductor structure of claim 1 , wherein the contact includes a third width abutting the first S/D feature, wherein the third width is less than the first width.

8. The semiconductor structure of claim 1 , further comprising:

a liner layer surrounding sidewalls of the contact, wherein the liner layer contiguously extends from a sidewall of the contact to an interface with the first S/D feature.

9. A semiconductor structure, comprising:

a gate structure engaging the one or more channel semiconductor layers and interposing two source/drain (S/D) features;

a first conductive feature extending from above a first S/D feature of the two S/D features to a first end interfacing a top surface of the first S/D feature; and

a second conductive feature extending from below a second S/D feature of the two S/D features to a first end interfacing a bottom surface of the second S/D feature, wherein the second conductive feature has a first width at the interface with the bottom surface of the second S/D feature and a second width at a first region of the second conductive feature and a third width at a second region of the second conductive feature, wherein the first region interposes the interface and the second region, and wherein the second conductive feature has a profile tapering from the second width to the third width, the third width less than the first width.

10. The semiconductor structure of claim 9 , wherein the first region and the second region of the second conductive feature each abut a dielectric layer.

11. The semiconductor structure of claim 10 , wherein the dielectric layer extends below the one or more channel semiconductor layers and the first S/D feature of the two S/D features.

12. The semiconductor structure of claim 9 , wherein the third width is measured adjacent an interface between the second conductive feature and a metallization line.

13. The semiconductor structure of claim 9 , wherein the second conductive feature includes a first conductive layer and a second conductive layer disposed over the first conductive layer.

14. The semiconductor structure of claim 13 , wherein the first width is defined by the first conductive layer and the second conductive layer, wherein the second width is defined by the first conductive layer and the second conductive layer, and wherein the third width is defined by only the second conductive layer, the first conductive layer being absent from the second region of the second conductive feature.

15. A method, comprising:

providing a structure with a gate structure, a source structure and a drain structure formed on a frontside of the structure;

forming a first trench extending from a backside of the structure to expose the source structure and a second trench extending to expose the drain structure;

depositing a conductive layer over the backside of the structure and within the first trench and the second trench;

patterning the conductive layer to remove the conductive layer from the second trench; and

after the patterning, depositing a dielectric layer in the second trench.

16. The method of claim 15 , further comprising:

forming a contact element to the gate structure and another contact element to the drain structure, the contact element and the another contact element extending from the frontside of the structure.

17. The method of claim 15 , wherein the depositing the dielectric layer includes depositing a liner layer and depositing an insulating material over the liner layer.

18. The method of claim 15 , wherein the depositing the conductive layer includes depositing a glue layer an overlying conductive layer.

19. The method of claim 15 , wherein the forming the first trench and the second trench includes etching a portion of the source structure and the drain structure respectively.

20. The method of claim 15 , further comprising:

forming a dielectric capping layer over the source structure and forming a contact structure over the drain structure, wherein the dielectric capping layer and the contact structure are coplanar.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2022
From: HUANG, LIN-YU; YU, LI-ZHEN; CHANG, CHIA-HAO; CHUANG, CHENG-CHI; CHENG, KUAN-LUN; WANG, CHIH-HAO
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 058816/0257 →
Continuity (3)
Continuation 16948712 · Sep 29, 2020
Provisional Application 63016686 · Apr 28, 2020
Related Publication 20220157949A1 · May 19, 2022
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