IP Library Granted Patent US 12,404,031
Granted Patent B2
US 12,404,031 · App. 18/541,855 · Granted Sep 2, 2025

Hybrid propulsion systems

Inventor: Stephen Andrew Long (Indianapolis, IN)
Assignee: Rolls-Royce North American Technologies, Inc.
B64D27/02B64D27/24B64D27/33B64D35/022B64D27/026B64D31/18B64D2221/00F01D15/10F02K3/04F05D2220/323F05D2220/762
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,404,031
App. No.
18/541,855
Granted
Sep 2, 2025
Kind
B2
Abstract

An example hybrid aircraft propulsion system includes one or more power units configured to output electrical energy onto one or more electrical busses; a plurality of propulsors; and a plurality of electrical machines, each respective electrical machine configured to drive a respective propulsor of the plurality of propulsors using electrical energy received from at least one of the one or more electrical busses.

Claims (35)

1. An aircraft propulsion system for an aircraft, the aircraft propulsion system comprising:

an electric machine configured to convert rotational mechanical energy generated by a gas-turbine of a turbo-generator system into alternating current (AC) electrical energy;

a first rectifier configured to convert a first portion of the AC electrical energy output by the electric machine into first direct current (DC) electrical energy and output the first DC electrical energy onto a propulsion DC electrical bus;

a second rectifier configured to convert a second portion of the AC electrical energy output by the electric machine into second DC electrical energy and output the second DC electrical energy onto the propulsion DC electrical bus; and

a plurality of series propulsion units positionally mirrored across a centerline of the aircraft that propel the aircraft using electrical energy received via the propulsion DC electrical bus, wherein the aircraft propulsion system does not include an electrical energy storage system (ESS) that provides electrical energy to the propulsion DC electrical bus,

wherein the turbo-generator system is included in a parallel propulsion unit mounted on the centerline of the aircraft, the parallel propulsion unit including a propulsor mechanically driven by the gas-turbine of the turbo-generator system.

2. The aircraft propulsion system of claim 1 , wherein each series propulsion unit of the plurality of series propulsion units comprises:

a respective propulsor of a plurality of propulsors;

a respective electrical machine of a plurality of electrical machines; and

a respective DC/AC converter of a plurality of DC/AC converters,

wherein each respective DC/AC converter generates a respective AC power signal using the electrical energy received via the propulsion DC electrical bus, and

wherein each respective electrical machine drives a respective propulsor of the plurality of propulsors using the respective AC power signal.

3. The aircraft propulsion system of claim 2 , wherein a particular electrical machine of the plurality of machines included in a particular series propulsion unit of the plurality of series propulsion units is configured to:

generate electrical energy using mechanical energy derived from a particular propulsor of the plurality of propulsors included in the particular series propulsion unit; and

output the generated electrical energy onto the propulsion DC electrical bus.

4. The aircraft propulsion system of claim 2 , wherein the plurality of propulsors comprise variable pitch propellers.

5. The aircraft propulsion system of claim 1 , further comprising a controller configured to control operation of the electric machine, the first rectifier, and the second rectifier.

6. The aircraft propulsion system of claim 1 , wherein the system does not include an auxiliary power unit (APU).

7. An airframe comprising:

an electric machine configured to convert rotational mechanical energy generated by a gas-turbine of a turbo-generator system into alternating current (AC) electrical energy;

a first rectifier configured to convert a first portion of the AC electrical energy output by the electric machine into first direct current (DC) electrical energy and output the first DC electrical energy onto a propulsion DC electrical bus;

a second rectifier configured to convert a second portion of the AC electrical energy output by the electric machine into second DC electrical energy and output the second DC electrical energy onto the propulsion DC electrical bus; and

a plurality of series propulsion units positionally mirrored across a centerline of the airframe that propel the airframe using electrical energy received via the propulsion DC electrical bus, wherein the airframe does not include an electrical energy storage system (ESS) that provides electrical energy to the propulsion DC electrical bus,

wherein the turbo-generator system is included in a parallel propulsion unit mounted on the centerline of the airframe, the parallel propulsion unit including a propulsor mechanically driven by the gas-turbine of the turbo-generator system.

8. The airframe of claim 7 , wherein each series propulsion unit of the plurality of series propulsion units comprises:

a respective propulsor of a plurality of propulsors;

a respective electrical machine of a plurality of electrical machines; and

a respective DC/AC converter of a plurality of DC/AC converters,

wherein each respective DC/AC converter generates a respective AC power signal using the electrical energy received via the propulsion DC electrical bus, and

wherein each respective electrical machine drives a respective propulsor of the plurality of propulsors using the respective AC power signal.

9. The airframe of claim 8 , wherein a particular electrical machine of the plurality of machines included in a particular series propulsion unit of the plurality of series propulsion units is configured to:

generate electrical energy using mechanical energy derived from a particular propulsor of the plurality of propulsors included in the particular series propulsion unit; and

output the generated electrical energy onto the propulsion DC electrical bus.

10. The airframe of claim 7 , further comprising a controller configured to control operation of the electric machine, the first rectifier, and the second rectifier.

11. The airframe of claim 7 , wherein the airframe does not include an auxiliary power unit (APU).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2023
From: LONG, STEPHEN ANDREW
To: ROLLS-ROYCE NORTH AMERICAN TECHNOLOGIES, INC.
Reel/Frame 065886/0711 →
Continuity (3)
Continuation 17805148 · Jun 2, 2022
Continuation 16184487 · Nov 8, 2018
Related Publication 20240336364A1 · Oct 10, 2024
References Cited (77)
US 6344700B1 · Eisenhauer et al. · 2002 [cited by applicant]
US 9194285B2 · Botti et al. · 2015 [cited by applicant]
US 9327600B1 · Nehmeh · 2016 [cited by applicant]
US 9751614B1 · Nguyen et al. · 2017 [cited by applicant]
US 10093428B2 · Kupiszewski · 2018 [cited by examiner]
US 10443504B2 · Dalal · 2019 [cited by applicant]
US 10450080B1 · Beach · 2019 [cited by examiner]
US 10759540B2 · Long · 2020 [cited by applicant]
US 11159024B2 · Long · 2021 [cited by applicant]
US 11225881B2 · Long · 2022 [cited by applicant]
US 20020059791A1 · Willis et al. · 2002 [cited by applicant]
US 20080184906A1 · Kejha · 2008 [cited by applicant]
US 20090058373A1 · Graovac · 2009 [cited by examiner]
US 20110210606A1 · Selker et al. · 2011 [cited by applicant]
US 20120209456A1 · Harmon et al. · 2012 [cited by applicant]
US 20130094963A1 · Rolt · 2013 [cited by applicant]
US 20130099065A1 · Stuhlberger · 2013 [cited by applicant]
US 20140187107A1 · Gemin et al. · 2014 [cited by applicant]
US 20150103457A1 · Shander et al. · 2015 [cited by applicant]
US 20150144742A1 · Moxon et al. · 2015 [cited by applicant]
US 20150285165A1 · Steinwandel et al. · 2015 [cited by applicant]
US 20160004374A1 · Kneuper et al. · 2016 [cited by applicant]
US 20160023773A1 · Himmelmann et al. · 2016 [cited by applicant]
US 20160236790A1 · Knapp et al. · 2016 [cited by applicant]
US 20160257416A1 · Himmelmann et al. · 2016 [cited by applicant]
US 20160365722A1 · Armstrong · 2016 [cited by examiner]
US 20170072814A1 · Kwon · 2017 [cited by applicant]
US 20170107910A1 · Huang · 2017 [cited by applicant]
US 20170166316A1 · Zhou · 2017 [cited by examiner]
US 20170190434A1 · Dong · 2017 [cited by examiner]
US 20170291712A1 · Himmelmann et al. · 2017 [cited by applicant]
US 20170320585A1 · Armstrong · 2017 [cited by examiner]
US 20170349293A1 · Klemen et al. · 2017 [cited by applicant]
US 20180065742A1 · Vondrell et al. · 2018 [cited by applicant]
US 20180079515A1 · Harwood et al. · 2018 [cited by applicant]
US 20180118356A1 · Armstrong · 2018 [cited by examiner]
US 20180155040A1 · Armstrong · 2018 [cited by examiner]
US 20180163558A1 · Vondrell et al. · 2018 [cited by applicant]
US 20180201383A1 · Bachmaier · 2018 [cited by examiner]
US 20180201384A1 · Barth et al. · 2018 [cited by applicant]
US 20180251226A1 · Fenny · 2018 [cited by examiner]
US 20190009920A1 · Armstrong · 2019 [cited by examiner]
US 20190023389A1 · Murrow et al. · 2019 [cited by applicant]
US 20190181786A1 · Singh et al. · 2019 [cited by applicant]
US 20190256200A1 · Neff · 2019 [cited by applicant]
US 20190263519A1 · Argus · 2019 [cited by applicant]
US 20190322379A1 · Mackin · 2019 [cited by applicant]
US 20200062413A1 · Feddersen et al. · 2020 [cited by applicant]
US 20200062414A1 · Hon et al. · 2020 [cited by applicant]
US 20200083832A1 · Lando · 2020 [cited by examiner]
US 20200140106A1 · Dougherty · 2020 [cited by applicant]
US 20200148372A1 · Long · 2020 [cited by applicant]
US 20200148373A1 · Long · 2020 [cited by applicant]
US 20200149427A1 · Long · 2020 [cited by applicant]
US 20200153252A1 · Long · 2020 [cited by applicant]
US 20200164755A1 · Smolenaers · 2020 [cited by applicant]
US 20210140367A1 · Tantot et al. · 2021 [cited by applicant]
US 20220017064A1 · Dougherty · 2022 [cited by applicant]
US 20220166335A1 · Vinson et al. · 2022 [cited by applicant]
US 20220289393A1 · Long · 2022 [cited by applicant]
CA 3038299A1 · 2018 [cited by applicant]
DE 102010021026A1 · 2011 [cited by applicant]
EP 3375713A1 · 2018 [cited by applicant]
EP 3388652A1 · 2018 [cited by applicant]
EP 3392148A1 · 2018 [cited by applicant]
GB 2574039A · 2019 [cited by applicant]
WO 0074964A1 · 2000 [cited by applicant]
WO 2017009037A1 · 2017 [cited by applicant]
Bradley et al. “Subsonic Ultra Green Aircraft Research: Phase | Final Report,” NASA/CR-2011-216847, Apr. 2011, 207 pp. [cited by applicant]
Bradley et al. “Subsonic Ultra Green Aircraft Research: Phase II-vol. II-Hybrid Electric Design Exploration,” NASA/CR-2015-218704, Apr. 2015, 233 pp. [cited by applicant]
Extended Search Report from counterpart European Application No. 19204464.2, dated Feb. 21, 2020, 9 pp. [cited by applicant]
Knapp et al., “Zunum Aero's Hybrid Electric Airplane Aims to Rejuvenate Regional Travel,” IEEE Spectrum, Apr. 26, 2018, 4 pp. [cited by applicant]
Lents, “Parallel Hybrid Gas Electric Propulsion Design Space,” United Technologies Research Center, Aug. 22, 2017, 13 pp. [cited by applicant]
Perkon, “Hypstair #2 Newsletter,” Hypstair, Oct. 30, 2015, 12 pp. [cited by applicant]
Prosecution History from U.S. Appl. No. 16/184,487, dated Aug. 31, 2020 through Feb. 23, 2022, 76 pp. [cited by applicant]
Prosecution History from U.S. Appl. No. 17/805,148, dated Feb. 10, 2023 through Aug. 30, 2023, 40 pp. [cited by applicant]
Robinson, “How E-Fan X Will Jump-Start a New Era in Hybrid-Electric Flight,” Royal Aeronautical Society, Dec. 1, 2017, 16 pp. [cited by applicant]