IP Library Granted Patent US 12,420,214
Granted Patent B2
US 12,420,214 · App. 19/205,571 · Granted Sep 23, 2025

Methods to produce products comprising cannabinoids

Inventors: C. Russell Thomas (Boulder, CO); Matthew M. DePalo (Aurora, CO)
Assignee: Natural Extraction Systems, LLC
B01D11/02B01D1/14B01D3/343B01D11/023B01D11/028B01D11/0288B01D11/0296C11B1/10C11B9/027B01D2011/007
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Quick Facts
Patent No.
US 12,420,214
App. No.
19/205,571
Granted
Sep 23, 2025
Kind
B2
Abstract

Various aspects of this disclosure relate to methods to lower the activation energy of the cannabinoid decarboxylation reaction by performing the decarboxylation reaction in the gas phase. In some specific embodiments, the method relates to the decarboxylation of a cannabinoid performed in a short-path distillation apparatus or a thin-film distillation apparatus.

Claims (104)

1. A method to produce a product comprising a cannabinoid, comprising:

(a) providing a composition comprising cannabinoids, wherein (i) the composition has a surface area, (ii) the composition comprises less than 15 percent water by weight, (iii) the composition comprises an oil, (iv) the oil comprises the cannabinoids, (v) the cannabinoids comprise a native cannabinoid molecule, (vi) the native cannabinoid molecule comprises a carboxyl group, (vii) the native cannabinoid molecule is tetrahydrocannabinolic acid (THCA), (viii) the composition comprises at least 5 percent by weight of the cannabinoids, which are selected from tetrahydrocannabinolic acid (THCA), cannabidiolic acid (CBDA), tetrahydrocannabivarin carboxylic acid (THCVA), tetrahydrocannabinol (THC), cannabidiol (CBD), and tetrahydrocannabivarin (THCV), and (ix) the composition comprises at least 1 percent by weight tetrahydrocannabinolic acid (THCA);

(b) contacting the composition with a heated surface and exposing the surface area of the composition to a vacuum to convert the native cannabinoid molecule into a modified cannabinoid molecule in a gas phase, wherein (x) contacting the composition with the heated surface heats the cannabinoids of the composition by conduction, and (xi) the modified cannabinoid molecule is tetrahydrocannabinol (THC);

(c) condensing the modified cannabinoid molecule into a condensed cannabinoid molecule in a distillate, wherein (xii) the condensed cannabinoid molecule is tetrahydrocannabinol (THC); and

(d) collecting the distillate.

2. The method of claim 1 , wherein:

the distillate comprises condensed cannabinoids selected from tetrahydrocannabinol (THC), tetrahydrocannabivarin (THCV), cannabidiol (CBD), and cannabinol (CBN);

the condensed cannabinoids comprise tetrahydrocannabinol (THC) and cannabinol (CBN); and

the condensed cannabinoids comprise less than 2 percent cannabinol (CBN) by weight.

3. The method of claim 1 , wherein:

the distillate comprises condensed cannabinoids selected from tetrahydrocannabinol (THC), tetrahydrocannabivarin (THCV), cannabidiol (CBD), and cannabinol (CBN);

the composition comprises a starting proportion of cannabinol (CBN) to the cannabinoids of the composition;

the distillate comprises an ending proportion of cannabinol (CBN) to the condensed cannabinoids; and

the method is performed to result in a ratio of the starting proportion to the ending proportion that is greater than 1:2.

4. The method of claim 1 , comprising:

providing a vaporizer cartridge comprising a chamber and a heating element; and

filling the chamber of the vaporizer cartridge with at least a portion of the distillate to create thermal communication between the heating element and the portion of the distillate.

5. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis ; and

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase.

6. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis;

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase; and

the distillate comprises cannabinol (CBN) at a concentration of less than 2 percent by weight.

7. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis;

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase;

the gas phase lacks sulfur dioxide at a concentration greater than 5 parts per million by volume;

the distillate comprises one or both of cannabidiol and tetrahydrocannabinol at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 1 percent by weight.

8. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis;

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase;

the gas phase lacks sulfur dioxide at a concentration greater than 5 parts per million by volume;

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.5 percent by weight.

9. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis;

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase;

the gas phase lacks sulfur dioxide at a concentration greater than 5 parts per million by volume;

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.2 percent by weight.

10. The method of claim 1 , comprising providing a distillation apparatus, wherein:

the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

the heated surface is a surface of the distillation apparatus;

contacting the composition with the heated surface comprises coating the heated surface with the composition;

the oil is an extracted oil from the genus Cannabis;

heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase;

condensing the modified cannabinoid molecule into a condensed cannabinoid molecule comprises contacting the modified cannabinoid molecule with a heat sink;

contacting the modified cannabinoid molecule with the heat sink comprises directing the modified cannabinoid molecule through a fluid-cooled condenser;

the method comprises contacting the modified cannabinoid molecule with the heat sink and condensing the modified cannabinoid molecule into the condensed cannabinoid molecule less than 360 seconds after contacting the composition with the sufficient energy;

the gas phase lacks sulfur dioxide at a concentration greater than 5 parts per million by volume;

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.1 percent by weight.

11. The method of claim 1 , wherein:

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 70 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.5 percent by weight.

12. The method of claim 1 , wherein:

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.5 percent by weight.

13. The method of claim 1 , wherein:

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 70 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.2 percent by weight.

14. The method of claim 1 , wherein:

the distillate comprises one or both of cannabidiol (CBD) and tetrahydrocannabinol (THC) at a combined concentration of greater than 60 percent by weight; and

the distillate comprises cannabinol (CBN) at a concentration of less than 0.2 percent by weight.

15. A method to produce a product comprising a cannabinoid, comprising:

(a) providing a composition comprising cannabinoids, wherein (i) the composition has a surface area, (ii) the composition comprises less than 15 percent water by weight, (iii) the composition comprises an oil, (iv) the oil comprises the cannabinoids, (v) the cannabinoids comprise a native cannabinoid molecule, (vi) the native cannabinoid molecule comprises a carboxyl group, (vii) the native cannabinoid molecule is tetrahydrocannabinolic acid (THCA), (viii) the composition comprises at least 5 percent by weight of the cannabinoids, which are selected from tetrahydrocannabinolic acid (THCA), cannabidiolic acid (CBDA), tetrahydrocannabivarin carboxylic acid (THCVA), tetrahydrocannabinol (THC), cannabidiol (CBD), and tetrahydrocannabivarin (THCV), and (ix) the composition comprises at least 1 percent by weight tetrahydrocannabinolic acid (THCA);

(b) contacting the composition with a heated surface and exposing the surface area of the composition to a vacuum to convert the native cannabinoid molecule into a modified cannabinoid molecule in a gas phase, wherein (x) contacting the composition with the heated surface heats the cannabinoids of the composition by conduction, and (xi) the modified cannabinoid molecule is tetrahydrocannabinol (THC);

(c) condensing the modified cannabinoid molecule into a condensed cannabinoid molecule in a distillate less than 360 seconds after converting the native cannabinoid molecule into the modified cannabinoid molecule in the gas phase, wherein (xii) the condensed cannabinoid molecule is tetrahydrocannabinol (THC); and

(d) collecting the distillate.

16. The method of claim 15 , wherein:

the distillate comprises condensed cannabinoids selected from tetrahydrocannabinol (THC), cannabidiol (CBD), tetrahydrocannabivarin (THCV), and cannabinol (CBN); and

the condensed cannabinoids comprise less than 2 percent cannabinol (CBN) as a percentage by weight of the condensed cannabinoids.

17. The method of claim 15 , comprising:

providing a vaporizer cartridge comprising a chamber and a heating element; and

filling the chamber of the vaporizer cartridge with at least a portion of the distillate to create thermal communication between the heating element and the portion of the distillate.

18. A method to produce a product comprising a cannabinoid, comprising:

(a) providing a distillation apparatus, wherein (i) the distillation apparatus is a thin-film evaporator and/or a short-path distillation apparatus;

(b) providing a composition comprising cannabinoids, wherein (ii) the composition has a surface area, (iii) the composition comprises less than 15 percent water by weight, (iv) the composition comprises an oil, (v) the oil comprises the cannabinoids, (vi) the oil is an extracted oil from the genus Cannabis , (vii) the cannabinoids comprise a native cannabinoid molecule, (viii) the native cannabinoid molecule comprises a carboxyl group, (ix) the native cannabinoid molecule is tetrahydrocannabinolic acid (THCA), (x) the composition comprises at least 5 percent by weight of the cannabinoids, which are selected from tetrahydrocannabinolic acid (THCA), cannabidiolic acid (CBDA), tetrahydrocannabivarin carboxylic acid (THCVA), tetrahydrocannabinol (THC), cannabidiol (CBD), and tetrahydrocannabivarin (THCV), and (xi) the composition comprises at least 1 percent by weight tetrahydrocannabinolic acid (THCA);

(c) contacting the composition with a heated surface and exposing the surface area of the composition to a vacuum to convert the native cannabinoid molecule into a modified cannabinoid molecule in a gas phase, wherein (xii) the heated surface is a surface of the distillation apparatus, (xiii) contacting the composition with the heated surface comprises coating the heated surface with the composition, (xiv) contacting the composition with the heated surface heats the cannabinoids of the composition by conduction, (xv) heating the cannabinoids of the composition by conduction comprises contacting the composition with sufficient energy to convert the native cannabinoid molecule into (A) a carbon dioxide molecule and (B) the modified cannabinoid molecule in the gas phase, and (xvi) the modified cannabinoid molecule is tetrahydrocannabinol (THC);

(d) condensing the modified cannabinoid molecule into a condensed cannabinoid molecule in a distillate less than 360 seconds after converting the native cannabinoid molecule into the modified cannabinoid molecule in the gas phase, wherein (xvii) the condensed cannabinoid molecule is tetrahydrocannabinol (THC); and

(e) collecting the distillate.

19. The method of claim 18 , wherein:

the distillate comprises condensed cannabinoids selected from tetrahydrocannabinol (THC), cannabidiol (CBD), tetrahydrocannabivarin (THCV), and cannabinol (CBN); and

the condensed cannabinoids comprise less than 2 percent cannabinol (CBN) as a percentage by weight of the condensed cannabinoids.

20. The method of claim 18 , comprising:

providing a vaporizer cartridge comprising a chamber and a heating element; and

filling the chamber of the vaporizer cartridge with at least a portion of the distillate to create thermal communication between the heating element and the portion of the distillate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2025
From: THOMAS, C. RUSSELL; DEPALO, MATTHEW M.; METCALF, DOUGLAS G.
To: NATURAL EXTRACTION SYSTEMS, LLC
Reel/Frame 072114/0004 →
Continuity (19)
Continuation In Part 17267279
Continuation In Part 18810180 · Aug 20, 2024
Continuation 17884247 · Aug 9, 2022
Continuation 17141058 · Jan 4, 2021
Continuation 16659698 · Oct 22, 2019
Continuation 16184574 · Nov 8, 2018
Continuation In Part 16843680 · Apr 8, 2020
Continuation 16098265 · Nov 1, 2018
Continuation In Part 18515005 · Nov 20, 2023
Continuation 17333728 · May 28, 2021
Continuation 16465735 · May 31, 2019
Continuation In Part 18328547 · Jun 2, 2023
Continuation 17086693 · Nov 2, 2020
Continuation 16271783 · Feb 9, 2019
Continuation In Part 17798033
Provisional Application 62803408 · Feb 8, 2019
Provisional Application 62717235 · Aug 10, 2018
Provisional Application 62971742 · Feb 7, 2020
Related Publication 20250269300A1 · Aug 28, 2025
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